PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE PUMP GASKET, MOUNTING BOLTS, AND WASHERS IN THE BRAKE PUMP MOUNTING GROUP ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE PUMP GASKET, MOUNTING BOLTS, AND WASHERS IN THE BRAKE PUMP MOUNTING GROUP ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS

Usage:

REBE3027-00

03Mar2008


U-109
A-88
D-84
O-96

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING THE BRAKE PUMP GASKET, MOUNTING BOLTS, AND WASHERS IN THE BRAKE PUMP MOUNTING GROUP ON CERTAIN 735, 740, AND 740 EJECTOR ARTICULATED TRUCKS

4268 5070
PS42633
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42633" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Mar2010

PROBLEM

The existing gasket can fail in the brake pump mounting group on certain 735, 740, and 740 Ejector Articulated Trucks. If the gasket fails it will result in engine oil leakage seen primarily on the component surface below the brake pump. Relaxation of the joint can cause structural failure of the mounting bolts. A new integral seal is available that will replace the former gasket.

AFFECTED PRODUCT

Model Identification Number
735 AWR00216-00880

B1N00131-01053
740 AXM00227-02154

B1P00141-03196
740 (OEM)  DTX00101-00115
740EJ AZZ00264-00390

B1R00151-00396

PARTS NEEDED

Qty

Part Number Description
2 7X3389 BOLT-12 POINT HD
2 8T4223 WASHER-HARD
1 2232102 SEAL-INTEGRAL
In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.

ACTION REQUIRED

Refer to the Service Manual as necessary. See Media number RENR5140 Piston Pump (BRAKE) Install.
Replace the existing 9H8872 Gasket with the new 2232102 Integral Seal. Install the new 7X3389 Mounting Bolts and 8T4223 Washers.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-6000 hrs,
0-36 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 1.0-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROPS FILM ON CERTAIN 414E INDUSTRIAL LOADERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROPS FILM ON CERTAIN 414E INDUSTRIAL LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE MAIN FUSE AND/OR ALTERNATOR TO STARTER CABLE(S) ON CERTAIN 836G AND 836H WHEEL DOZERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE MAIN FUSE AND/OR ALTERNATOR TO STARTER CABLE(S) ON CERTAIN 836G AND 836H WHEEL DOZERS
PRODUCT SUPPORT PROGRAM FOR IMPROVING THE COLD STARTING/HIGH ALTITUDE CAPABILITY OF THE 120H AND 135H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR IMPROVING THE COLD STARTING/HIGH ALTITUDE CAPABILITY OF THE 120H AND 135H MOTOR GRADERS
PRODUCT IMPROVEMENT PROGRAM FOR 3E2026 SWITCH ASSEMBLY MALFUNCTIONS ON CERTAIN 16H AND 120H MOTOR GRADERS EQUIPPED WITH EU PACKAGE PRODUCT IMPROVEMENT PROGRAM FOR 3E2026 SWITCH ASSEMBLY MALFUNCTIONS ON CERTAIN 16H AND 120H MOTOR GRADERS EQUIPPED WITH EU PACKAGE
PRODUCT SUPPORT PROGRAM FOR REPLACING THE CLIP SECURING THE 203-6016 TRANSMISSION FILTER HOSE ON CERTAIN 12H, 140H, AND 160H MOTOR GRADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE CLIP SECURING THE 203-6016 TRANSMISSION FILTER HOSE ON CERTAIN 12H, 140H, AND 160H MOTOR GRADERS
PRODUCT SUPPORT PROGRAM FOR REORIENTING THE JACKET WATER HEATER ON CERTAIN C15 AND C18 ENGINES PRODUCT SUPPORT PROGRAM FOR REORIENTING THE JACKET WATER HEATER ON CERTAIN C15 AND C18 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HORN BRUSH KIT ON CERTAIN 621G, 623G, 627G, 631G, 637G, 657G WHEEL TRACTOR-SCRAPERS; AND 769D, 771D, 773D, 773E, 775D, 775E, 776D, 777D, 784C, 785C, 789C, 793C, 793D, 793F, 797B OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HORN BRUSH KIT ON CERTAIN 621G, 623G, 627G, 631G, 637G, 657G WHEEL TRACTOR-SCRAPERS; AND 769D, 771D, 773D, 773E, 775D, 775E, 776D, 777D, 784C, 785C, 789C, 793C, 793D, 793F, 797B OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING WASHERS TO PREVENT BINDING IN THE ARTICULATION LINKAGE ON CERTAIN 140M AND 160M MOTOR GRADER PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING WASHERS TO PREVENT BINDING IN THE ARTICULATION LINKAGE ON CERTAIN 140M AND 160M MOTOR GRADER
PRODUCT SUPPORT PROGRAM FOR REPLACING THE HOSE ASSEMBLIES ON THE HOE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE HOSE ASSEMBLIES ON THE HOE ON CERTAIN 416E, 420E, AND 430E BACKHOE LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BODY DOWN INDICATOR ON CERTAIN 785C TRUCK BODIES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE BODY DOWN INDICATOR ON CERTAIN 785C TRUCK BODIES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SWING BOOM BOLTS ON CERTAIN 527 AND 517 TRACK SKIDDERS PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING SWING BOOM BOLTS ON CERTAIN 527 AND 517 TRACK SKIDDERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR TOP TANK ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE RADIATOR TOP TANK ON CERTAIN 797 AND 797B OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR SALVAGING THE EJECTOR CYLINDER ON CERTAIN 730 AND 740 EJECTOR ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR SALVAGING THE EJECTOR CYLINDER ON CERTAIN 730 AND 740 EJECTOR ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING CATWALKS, HANDRAILS, AND MIRRORS ON CERTAIN 789C OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING CATWALKS, HANDRAILS, AND MIRRORS ON CERTAIN 789C OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE 263-1227 GAUGE GP ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSPECTING THE 263-1227 GAUGE GP ON CERTAIN 773F AND 775F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE AUXILIARY WATER PUMP ON D7RII TRACK-TYPE TRACTORS AND 572RII PIPELAYERS PRODUCT SUPPORT PROGRAM FOR REPLACING THE AUXILIARY WATER PUMP ON D7RII TRACK-TYPE TRACTORS AND 572RII PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR REPLACING TORSION AXLES ON CERTAIN 297C MULTI TERRAIN LOADERS PRODUCT SUPPORT PROGRAM FOR REPLACING TORSION AXLES ON CERTAIN 297C MULTI TERRAIN LOADERS
PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE IMPLEMENT LOCKOUT VALVE ON CERTAIN 583T, 587R, AND 587T PIPELAYERS PRODUCT IMPROVEMENT PROGRAM FOR REWORKING THE IMPLEMENT LOCKOUT VALVE ON CERTAIN 583T, 587R, AND 587T PIPELAYERS
PRODUCT SUPPORT PROGRAM FOR INSPECTING THE UPPER SUSPENSION LINKS ON CERTAIN 797 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR INSPECTING THE UPPER SUSPENSION LINKS ON CERTAIN 797 OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 3P2574 BEARING IN TORQUE CONVERTERS ON CERTAIN AD45 AND AD55 UNDERGROUND ARTICULATED TRUCKS; AND 770, 772, 773F, AND 775F OFF-HIGHWAY TRUCKS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 3P2574 BEARING IN TORQUE CONVERTERS ON CERTAIN AD45 AND AD55 UNDERGROUND ARTICULATED TRUCKS; AND 770, 772, 773F, AND 775F OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING MACHINE CONTROL SOFTWARE OF ON CERTAIN PM-565 AND PM-565B COLD PLANERS PRODUCT IMPROVEMENT PROGRAM FOR REPLACING MACHINE CONTROL SOFTWARE OF ON CERTAIN PM-565 AND PM-565B COLD PLANERS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WIPER MOTOR ON CERTAIN 725, 730, 735, 740 730EJ, AND 740EJ ARTICULATED TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE WIPER MOTOR ON CERTAIN 725, 730, 735, 740 730EJ, AND 740EJ ARTICULATED TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 242-8901 RETARDER CONTROL ON CERTAIN 770, 772, 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 242-8901 RETARDER CONTROL ON CERTAIN 770, 772, 773F, 775F, AND 777F OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE 269-9185 HOSES ON CERTAIN 793D OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE 269-9185 HOSES ON CERTAIN 793D OFF-HIGHWAY TRUCKS
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.