140 Motor Grader Systems Caterpillar


Disc Pack Preload for Circle Drive - Adjust

Usage:

140 N94
Reference: Before you perform this procedure, refer to Testing and Adjusting, "Machine Preparation for Troubleshooting".

Specifications

Table 1
Disk Pack Preload 
Sales Model  Date:  Equipment ID Code: 
Description Specification  Actual 
140  Spring Deflection  2.30 ± 0.25 mm (0.091 ± 0.010 inch)   
140  Minimum thickness to reuse clutch disk  2.44 mm (0.096 inch)   
140  Minimum thickness for friction material  0.20 mm (0.008 inch)   

Introduction

The clutch may need set or adjusted to the specifications due to worn clutch discs. As clutch discs wear, they will lose material, therefore decrease in thickness, causing the spring deflection to decrease. This procedure will reset the clutch to the correct torque.

Note: An incorrect setting does not indicate incorrect factory setting. This system is subjected to wear during operation.

Required Tools



Illustration 1g02115434
Tooling (D)

Table 2
Tool  Part Number  Description  Qty 
8T-5096  Dial Indicator Gp 

Adjustment Procedure

Note: Minimum reusable thickness for one clutch disk is 2.44 mm (0.096 inch). Minimum thickness for friction material on one side of the clutch disk is 0.20 mm (0.008 inch).



Illustration 2g01116419
View of Circle drive
(1) Motor
(2) Bracket
(3) Shims
(4) Bolts
(5) Plate
(6) Spacer
(7) Cover
(8) Spring
(9) Shims

  1. Remove cover (7).

  2. Remove three bolts (4) and plate (5).

  3. Measure the distance from the top of spacer (6) to the top of shims (3). The top of spacer (6) must be above the top of shims (3). The distance between the spacer and the shims must be 2.30 ± 0.25 mm (0.091 ± 0.010 inch).

  4. Install plate (5) and bolts (4). Tighten the bolts to the proper torque. For the correct torque, refer to Specifications, "Circle Drive" for your machine.

  5. Install cover (7).

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