140 Motor Grader Systems Caterpillar


Cylinder Cycle Time - Check

Usage:

140 N94
Reference: Before you perform this check, refer to Troubleshooting Section, "Machine Preparation for Troubleshooting".

Introduction

Use Table 1 to determine the correct cylinder cycle times. Choose the column that has the cycle times for your Motor Grader. Record the actual cycle times inthe columnthat is on the right side of the table. The cycle times that are shown inTable 1 are in seconds. The number of steering wheel rotations from the left stoptothe right stopdetermines the steering check.

For most cylinders, a test cycle is the full range of movement. For the following cylinders, a test cycle is movement through a 305 mm (12 inch) distance: blade lift cylinders, ripper cylinder, and scarifier cylinder. For the circle, a test cycle is 1/4 of one full rotation.

All the checks of the implement cycle times must be performed at high idle. The hydraulic oil must be at normal operating temperature. Ensure that the cylinderbears no additional loads. The following causes will create extra loads: interferencefrom other machine components, contact with foreign objects and contactwith the ground.

If any test results are unacceptable refer to Troubleshooting Section, "Symptom Procedures".

Table 1
Implement Cycle Times for Motor Graders 
Implement  Action  Implement Cycle Times  Actual Implement Cycle Times 
Blade Lift  Rod In (1)
Rod Out (1) 
3.0 ± 1.0
3.0 ± 1.0 
 
Centershift  Rod In (2)
Rod Out (2) 
6.0 ± 2.0
7.0 ±2.0 
 
Wheel Lean  Rod In (2)
Rod Out (2) 
2.0 ± 0.5
2.5 ± 1.0 
 
Blade Tip  Rod In (2)
Rod Out (2) 
3.0 ± 1.0
3.0 ± 1.0 
 
Sideshift  Rod In (2)
Rod Out (2) 
9.5 ± 2.5
11.0 ± 3.0 
 
Scarifier (If Equipped)  Rod In (1)
Rod Out (1) 
2.5 ± 1.0
3.0 ± 1.0 
 
Ripper (If Equipped)(1)  Rod In (1)
Rod Out (1) 
4.5 ± 1.0
5.0 ± 1.5 
 
Articulation  Rod In (2) (3)
Rod Out (2) (3) 
3.5 ± 1.5
3.5 ± 1.5 
 
Blade Circle  1/4 Rotation  13.5 ± 3.5   
Steering Wheel  Number of Turns  6.5 ± 0.5 rev   
(1) Cycle times are for “running distance” of 305 mm (12 inch).
(2) Cycle time is through full travel.
(3) Operate the machine at high idle and place the transmission control (lever) in the neutral position. The differential must be unlocked.

Required Tools

Table 2
Tool  Part No  Description  QTY 
  A Stopwatch or Timer 
1U-9366  Automatic Tape Measure 

Machine Preparation

  1. Move the machine to a smooth horizontal location.

  2. Chock the wheels.

  3. Lower all the implements.

Procedure To CheckBlade Lift Cycle Times, Ripper (If Equipped) Cycle Times and Scarifier (If Equipped) Cycle Times



    Illustration 1g02146746
    (1) Cylinder rod
    (2) Marks
    (A) Runningdistance
    (F) Tape measure

  1. Raise the implement to the maximum height.

  2. Place a mark on the rod. Place the mark just below the cylinder head. Use ink to create all marks. Do not create marks by scratching or byscoring.

  3. Use Tooling (D) to determine the time that is required to lower the cylinderby 305 mm (12 inch). Use the Tooling (F) to determine 305 mm (12 inch) ofmovement. Use the mark asa reference.

  4. Position the implement just above the ground.

  5. Place two marks on the rod. Place the marks 305 mm (12 inch) away fromeach other.

  6. Use the Tooling (D) to determine the time that is required to raise the cylinderby 305 mm (12 inch). Use the marks forreference.

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