- Excavator All
- Next Generation Hydraulic Excavators
Introduction
This Special Instruction contains the repair procedure for the door window group.
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Reference Section
Refer to Special Instruction , SEHS9824 , "Replacing Bonded Windows"
Safety Section
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage. |
When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage. |
Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below. |
Personal injury can result from improper handling of chemicals. Make sure you use all the necessary protective equipment required to do the job. Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used. Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals. |
Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information. |
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur. |
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
Required Parts
Required Parts | ||
---|---|---|
Qty | Part Number | Part Name |
2 | Window Latch Gp | |
1 | Seal | |
1 | Seal | |
1 | Seal | |
1 | Seal | |
1 | Rubber Spacer | |
1 | Rubber Spacer | |
1 | Rubber Spacer | |
1 | Seal | |
1 | Seal As | |
1 | Frame As | |
1 | Glass |
Required Tools
Required Tools | |
---|---|
Qty | Part Name |
1 | L-shape knife |
1 | Piano wire |
1 | scraper |
- | Adhesive material |
- | Cleaning (degrease) material |
Refer to Table 3 for the appropriate adhesive list.
APPROPRIATE ADHESIVE LIST | |||||
---|---|---|---|---|---|
ADHESIVE | |||||
SUNRISE MSI CO LTD
U90 OR EQUIVALENT |
SUNSTAR ENGINEERING INC.
#560 OR EQUIVALENT |
||||
BOND COMBINATION AND PART | CLEANER (DEGREASE) | PRIMER | CLEANER (DEGREASE) | PRIMER | |
GLASS AND BODY | GLASS | MENTHOL | #35 OR EQUIVALENT | CLEANER #435-11 OR EQUIVALENT | #435-41 OR EQUIVALENT |
BODY (PAINT SURFACE) | UNNECESSARY | #435-97B OR EQUIVALENT | |||
POLYCARBONATE AND BODY | POLYCARBONATE | #35 OR EQUIVALENT | #435-41 OR EQUIVALENT | ||
BODY (PAINT SURFACE) | UNNECESSARY | #435-97B OR EQUIVALENT | |||
SASH AND BODY | SASH | ||||
BODY (PAINT SURFACE) |
Removal Procedure
- Remove the adhesive between the door part group (A) and door window group (B) by L-shape knife.
- Remove the adhesive between the door part group (1) and door window group by piano wire.
- Remove the door window group (2).
- Remove the adhesive material by scraper. Remove the grease from the door surface.
Illustration 1 | g06370184 |
(A) (B) |
Assembly Procedure
- Apply the adhesive material on the new door window group. Refer to Illustration 2 and Illustration 3 for dimension.
- Assemble the new door window group back to door part group.
- Wait until the adhesive has cured firmly as per the adhesive material minimum hour requirement.
Illustration 2 | g06370242 |
Dimension for upper / front / rear side (D1) (D2) (D3) (D4) |
Illustration 3 | g06370245 |
Dimension for lower side (D5) (D6) (D7) (D8) (D9) |