Repair Procedure for the Door Window Group on Next Generation Hydraulic Excavators {7308, 7310} Caterpillar


Repair Procedure for the Door Window Group on Next Generation Hydraulic Excavators {7308, 7310}

Usage:

320 GC BR4
Excavator All
Next Generation Hydraulic Excavators

Introduction

This Special Instruction contains the repair procedure for the door window group.

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Reference Section

Refer to Special Instruction , SEHS9824 , "Replacing Bonded Windows"

Safety Section

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


------ WARNING! ------

Failure to follow all safety guidelines prescribed in this document and by governing authorities and regulatory agencies may result in severe injury or death of personnel or machine damage.


------ WARNING! ------

When removing a major component or attachment, ensure that it is properly blocked or secured before removing mounting hardware. An assembly that is disconnected without proper blocking may shift or fall, resulting in serious injury or death of personnel or machine damage.


------ WARNING! ------

Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.


------ WARNING! ------

Personal injury can result from improper handling of chemicals.

Make sure you use all the necessary protective equipment required to do the job.

Make sure that you read and understand all directions and hazards described on the labels and material safety data sheet of any chemical that is used.

Observe all safety precautions recommended by the chemical manufacturer for handling, storage, and disposal of chemicals.


------ WARNING! ------

Climbing equipment may be required to access this service point. Refer to the Operation and Maintenance Manual, "Mounting and Dismounting" topic for safety information.


------ WARNING! ------

Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.


------ WARNING! ------

Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.


------ WARNING! ------

Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.


Required Parts

Table 1
Required Parts 
Qty  Part Number  Part Name 
085-6444  Window Latch Gp 
486-5463  Seal 
486-5471  Seal 
486-5472  Seal 
486-5473  Seal 
486-5474  Rubber Spacer 
486-5475  Rubber Spacer 
486-5476  Rubber Spacer 
486-5477  Seal 
532-7409  Seal As 
532-7411  Frame As 
538-2252  Glass 

Required Tools

Table 2
Required Tools 
Qty  Part Name 
L-shape knife 
Piano wire 
scraper 
Adhesive material 
Cleaning (degrease) material 

Refer to Table 3 for the appropriate adhesive list.

Table 3
APPROPRIATE ADHESIVE LIST 
  ADHESIVE 
SUNRISE MSI CO LTD
U90 OR EQUIVALENT
SUNSTAR ENGINEERING INC.
#560 OR EQUIVALENT 
BOND COMBINATION AND PART  CLEANER (DEGREASE)  PRIMER  CLEANER (DEGREASE)  PRIMER 
GLASS AND BODY  GLASS  MENTHOL  #35 OR EQUIVALENT  CLEANER #435-11 OR EQUIVALENT  #435-41 OR EQUIVALENT 
BODY (PAINT SURFACE) UNNECESSARY #435-97B OR EQUIVALENT
POLYCARBONATE AND BODY  POLYCARBONATE  #35 OR EQUIVALENT #435-41 OR EQUIVALENT
  BODY (PAINT SURFACE)  UNNECESSARY #435-97B OR EQUIVALENT
SASH AND BODY  SASH 
BODY (PAINT SURFACE)

Removal Procedure



    Illustration 1g06370184
    (A) 477-7567 Door Parts Gp
    (B) 538-8843 Door Window Gp

  1. Remove the adhesive between the door part group (A) and door window group (B) by L-shape knife.

  2. Remove the adhesive between the door part group (1) and door window group by piano wire.

  3. Remove the door window group (2).

  4. Remove the adhesive material by scraper. Remove the grease from the door surface.

Assembly Procedure



    Illustration 2g06370242
    Dimension for upper / front / rear side
    (D1) 16.5 mm (0.65 inch)
    (D2) 3.5 mm (0.14 inch)
    (D3) 7 mm (0.3 inch)
    (D4) 0.10 mm (0.004 inch)


    Illustration 3g06370245
    Dimension for lower side
    (D5) 11 mm (0.4 inch)
    (D6) 7 mm (0.3 inch)
    (D7) 4 ± 2 mm (0.5 ± 0.1 inch)
    (D8) 3.5 mm (0.14 inch)
    (D9) 2.9 mm (0.11 inch)

  1. Apply the adhesive material on the new door window group. Refer to Illustration 2 and Illustration 3 for dimension.

  2. Assemble the new door window group back to door part group.

  3. Wait until the adhesive has cured firmly as per the adhesive material minimum hour requirement.

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