320D3 Excavators Caterpillar


Maintenance Interval Schedule

Usage:

320D3 ESX
Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance procedures are performed.

The user is responsible for the performance of maintenance. All adjustments, the use of proper lubricants, fluids, filters, and the replacement of components due to normal wear and aging are included. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product and/or accelerated wear of components.

Use mileage, fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance. Refer to the maintenance procedure for any other exceptions that may change the maintenance intervals.

Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

Note: If Cat HYDO Advanced hydraulic oils are used, the hydraulic oil change interval is extended to 6000 hours. S·O·S services after 3000 hours is strongly recommended. Consult your Cat dealer for details.

When Required

Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace
Battery - Recycle
Battery or Battery Cable - Inspect/Replace
Bucket Linkage - Inspect/Adjust
Bucket Tips - Inspect/Replace
Cab Air Filter (Fresh Air) - Clean/Replace
Engine Air Filter Primary Element - Clean/Replace
Engine Air Filter Secondary Element - Replace
Film (Product Identification) - Clean
Fuses - Replace
Fuel System - Prime
High Intensity Discharge Lamp (HID) - Replace
Oil Filter - Inspect
Radiator Core - Clean
Receiver Dryer (Refrigerant) - Replace
Track Adjustment - Adjust
Window Washer Reservoir - Fill
Window Wiper - Inspect/Replace
Windows - Clean

Every 10 Service Hours or Daily for First 100 Hours

Boom and Stick Linkage - Lubricate
Bucket Linkage - Lubricate

Every 10 Service Hours or Daily

Bucket Linkage - Lubricate
Cooling System Coolant Level - Check
Engine Oil Level - Check
Fuel System Water Separator - Drain
Fuel Tank Water and Sediment - Drain
Hydraulic System Oil Level - Check
Indicators and Gauges - Test
Seat Belt - Inspect
Track Adjustment - Inspect
Travel Alarm - Test
Undercarriage - Check

Every 50 Service Hours or Weekly

Boom and Stick Linkage - Lubricate
Quick Coupler - Lubricate

Every 100 Service Hours of Continuous Hammer Use

Oil Filter (Hydraulic Hammer) - Replace

Initial 250 Service Hours

Final Drive Oil - Change
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Hydraulic System Oil Filter (Return) - Replace

Every 250 Service Hours or Monthly

Belt - Inspect/Adjust/Replace
Condenser (Refrigerant) - Clean
Engine Oil Sample - Obtain
Final Drive Oil Level - Check
Final Drive Oil Sample - Obtain
Swing Bearing - Lubricate
Swing Drive Oil Level - Check

Every 250 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Oil Filter (Hydraulic Hammer) - Replace

Every 250 Service Hours of Continuous Hammer Use

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours or 3 Months

Cooling System Coolant Sample (Level 1) - Obtain
Engine Oil and Filter - Change
Fuel Lift Pump Strainer - Replace
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Fuel Tank Cap and Strainer - Clean
Hydraulic System Oil Sample - Obtain
Swing Drive Oil Sample - Obtain

Every 500 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace

Every 600 Service Hours of Continuous Hammer Use

Hydraulic System Oil - Change
Hydraulic System Oil Filter (Return) - Replace

Every 1000 Service Hours or 6 Months

Battery - Clean
Battery Electrolyte Level - Check
Battery Hold-Down - Tighten
Engine Valve Lash - Check
Hydraulic System Oil Filter (Case Drain) - Replace
Hydraulic System Oil Filter (Pilot) - Replace
Swing Drive Oil - Change

Every 1000 Service Hours of Partial Hammer Use (50% of Service Hours)

Hydraulic System Oil - Change
Hydraulic System Oil Filter (Return) - Replace

Every 2000 Service Hours or 1 Year

Final Drive Oil - Change
Hydraulic System Oil Filter (Return) - Replace
Receiver Dryer (Refrigerant) - Replace
Swing Gear - Lubricate

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add
Hydraulic System Oil - Change
Seat Belt - Replace

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Caterpillar Information System:

320D3 Excavators Fuel Lift Pump Strainer - Replace
320D3 Excavators Hydraulic System Oil Filter (Pilot) - Replace
320D3 Excavators Hydraulic System Oil Filter (Case Drain) - Replace
320D3 Excavators Fuel System Water Separator - Drain
320D3 Excavators Fuel System Secondary Filter - Replace
320D3 Excavators Fuel System Primary Filter (Water Separator) Element - Replace
797F Tier 4 Off-Highway Truck Engine Supplement Voltage Control (Load Protection) - Remove and Install
320D3 and 323D3 Excavators Systems Main Electrical System
320D3 Hydraulic Excavator Machine Systems Heating and Air Conditioning Unit - Remove and Install
320D3 and 323D3 Excavators Systems Travel Counterbalance Valve
C175 Tier 4 Final Engines for Caterpillar Built Machines Water Pump - Disassemble
301.5,301.6,301.7,301.8,302 Mini Hydraulic Excavator Machine Systems Hydraulic Tank - Remove and Install
320D3 Hydraulic Excavator Machine Systems Swivel - Disassemble
320D3 Hydraulic Excavator Machine Systems Swivel - Assemble
797F Tier 4 Off-Highway Truck Engine Supplement Nitrogen Oxide Sensor (Exhaust Outlet) - Remove and Install
C175 Tier 4 Final Engines for Caterpillar Built Machines Water Pump - Assemble
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418} Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
301.5, 301.6, 301.7 CR, 301.8 and 302 CR Mini Hydraulic Excavators Quick Coupler Operation - If Equipped
C18 Generator set and C18 Marine Engines Fuel Filter Base - Remove and Install
The Hydraulic Tank is Improved on Certain 797F Off-Highway Trucks {5056} The Hydraulic Tank is Improved on Certain 797F Off-Highway Trucks {5056}
797F Tier 4 Off-Highway Truck Engine Supplement Nitrogen Oxide Sensor (Exhaust Inlet) - Remove and Install
The Brake Cooling and Brake Charging Pump May Lose Efficiency Prematurely on Certain 777G Off-Highway Trucks {5073} The Brake Cooling and Brake Charging Pump May Lose Efficiency Prematurely on Certain 777G Off-Highway Trucks {5073}
301.5, 301.6, 301.7 CR, 301.8 and 302 CR Mini Hydraulic Excavators Boom/Stick/Bucket Combinations
320D3 and 323D3 Excavators Systems Pump Control (Main Hydraulic) - Main Pump Regulator
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