1983/09/14 Caterpillar


Parts Service Information For Pistons, Connecting Rods, Piston Pins And Rings

Usage:


All 3400 Series Engines

In the past, three different piston and connecting rod designs have been used in these engines. The three different designs are straight side, narrow taper and wide taper. These descriptions make reference to the sides of the connecting rod in the pin bore area. The narrow taper is a 6° angle and the wide taper is a 9° angle. Also, the straight side DI pistons have recessed areas for the valves. The narrow taper and wide taper DI pistons do not.

All the different designs of connecting rod and piston groups (includes piston pin) have the same weight and balance. Because of this, connecting rod and piston groups of different designs can be used in the same engine. But, straight side or narrow taper designs can not be used in engines which were originally built with the wide taper design.

If an engine is changed from PC to DI or the horsepower rating is increased, the connecting rods and pistons must be correct for the new engine arrangement. The parts book microfiche will show the correct parts.

Chart B shows the part numbers of the connecting rod assemblies, piston body assemblies, piston ring groups and piston pins for all 3400 Series Engines. In Chart C, an "X" shows the acceptable combinations that the different pistons and rods can be used in. When pistons and rods of different designs are used together, make sure the correct piston pin is used with the piston.

Identification

The part number for the connecting rod assembly is put on the bottom of the connecting rod cap. Do not use the forging part number which is on the web of the connecting rod. The connecting rod forging may be used to make several different rod assemblies.

The pistons can be identified by the part number on the top. Identification of the piston pins must be made by their length. They do not have a part number on them. The lengths for the current pins are shown in Chart A that follows.

Caterpillar Information System:

1983/09/14 Engine Maintenance Information Films Available
1983/09/14 New Dust Covers Available For Twin Disc IBF318 And IBF321 Rear Power Take-Off Clutches
1983/09/14 New Piston Oil Rings
1983/09/14 6V3100 Engine Timing Indicator Group May Have 6V7910 or 6V2192 Transducer
1983/09/14 New Larger Auxiliary Sea Water Pump Operates At Lower RPM
1983/08/17 New Water Seals Used In Cylinder Head Groups
1983/08/17 Test Information For New 4W1819 Fuel Nozzle
1983/08/17 Recommendations To Avoid Piston Seizures
1983/08/17 Repair Of Damaged Threads
1983/08/17 Remanufactured Unit Injectors Are Available
1983/08/17 New Fuel Ratio Control Group Has Improved Diaphragm
1983/08/17 New Procedure And New Tool Can Be Used To Remove Cylinder Sleeves From The Cylinder Block
1983/09/14 New Governor Drive Gears And Weight Assemblies
1983/09/14 Service Information Available For Altronic Ignition System
1983/09/14 Engine Ground Straps Necessary To Prevent Electrical Discharge Damage To Crankshaft Bearings
1983/09/14 Improved Voltage Regulator Assembly Now Used
1983/10/26 Modification Of Control Panel Gives Different Power Source For Overcrank Timer To Prevent Starter Motor Failures
1983/10/26 Remanufactured Fuel Pump And Governor Groups
1983/10/26 Changes Made To Air Intake Shut-offs And Contactor Groups
1983/10/26 Changes Made To Identification Marks On Connecting Rod Assemblies
1983/10/26 New Air Starting Motor Has A Slip-Clutch Type Drive Gear
1983/10/26 List of Service Publications
1983/10/26 New Service Centers For 6V3100 Engine Timing Indicator Group
1983/10/26 Valve Damage Can Be Caused By Short Intervals Of Engine Operation In Very Cold Temperatures
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