Selective Catalytic Reduction Retrofit Aftertreatment Caterpillar


Diagnostic Trouble Codes

Usage:

SCR EF5

Cross-Reference Information for Diagnostic Codes

Table 1 is a list of the diagnostic codes for the engine. The diagnostic codes are cross-referenced with the appropriate procedure that can be used to troubleshoot the code.

Further explanations of diagnostic codes are explained after Table 1.

Portions of this material are reprinted with permission from SAE J1939DA_201607© 2016 SAE International. SAE International is not responsible for any use or translation of this material, in whole or in part. Please contact SAE International to obtain a complete copy of SAE J1939DA_201607, the official definitive source of this standard.

Table 1
Cross-Reference from Diagnostic Trouble Codes to Functional Test or Procedure 
J1939 Code and Description  CDL Code and Description  Troubleshooting Procedure 
168-3
Battery Potential / Power Input #1 : Voltage Above Normal 
168-3
Electrical System Voltage : Voltage Above Normal 
Troubleshooting, "Electrical Power Supply - Test" 
168-4
Battery Potential / Power Input #1 : Voltage Below Normal 
168-4
Electrical System Voltage : Voltage Below Normal 
Troubleshooting, "Electrical Power Supply - Test" 
171-3
Ambient Air Temperature : Voltage Above Normal 
3667-3
Aftertreatment #1 SCR Cabinet Air Temperature Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
171-4
Ambient Air Temperature : Voltage Below Normal 
3667-4
Aftertreatment #1 SCR Cabinet Air Temperature Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Passive) - Test" 
630-2
Calibration Memory : Erratic, Intermittent, or Incorrect 
268-2
Programmed Parameter Fault : Erratic, Intermittent, or Incorrect 
Troubleshooting, "Configuration Parameters" 
631-2
Calibration Module : Erratic, Intermittent, or Incorrect 
253-2
Personality Module : Erratic, Intermittent, or Incorrect 
Troubleshooting, "ECM Software - Install" 
639-9
J1939 Network #1 : Abnormal Update Rate 
247-9
SAE J1939 Data Link : Abnormal Update Rate 
Troubleshooting, "Data Link - Test" 
639-14
J1939 Network #1 : Special Instruction 
247-14
SAE J1939 Data Link : Special Instruction 
Troubleshooting, "Data Link - Test" 
1231-9
J1939 Network #2 : Abnormal Update Rate 
2348-9
SAE J1939 Data Link #2 : Abnormal Update Rate 
Troubleshooting, "Data Link - Test" 
1231-14
J1939 Network #2 : Special Instruction 
2348-14
SAE J1939 Data Link #2 : Special Instruction 
Troubleshooting, "Data Link - Test" 
3216-6
Aftertreatment #1 Intake NOx : Current Above Normal 
3655-6
Aftertreatment #1 Intake NOx Level Sensor : Current Above Normal 
Troubleshooting, "NOx Sensor Supply - Test" 
3216-11
Aftertreatment #1 Intake NOx : Other Failure Mode 
3655-11
Aftertreatment #1 Intake NOx Level Sensor : Other Failure Mode 
Troubleshooting, "Sensor (Data Link Type) - Test" 
3216-12
Aftertreatment #1 Intake NOx : Failure 
3655-12
Aftertreatment #1 Intake NOx Level Sensor : Failure 
Troubleshooting, "Sensor (Data Link Type) - Test" 
3226-6
Aftertreatment #1 Outlet NOx : Current Above Normal 
3609-6
Aftertreatment #1 Outlet #1 NOx Level Sensor : Current Above Normal 
Troubleshooting, "NOx Sensor Supply - Test" 
3226-11
Aftertreatment #1 Outlet NOx : Other Failure Mode 
3609-11
Aftertreatment #1 Outlet #1 NOx Level Sensor : Other Failure Mode 
Troubleshooting, "Sensor (Data Link Type) - Test" 
3226-12
Aftertreatment #1 Outlet NOx : Failure 
3609-12
Aftertreatment #1 Outlet #1 NOx Level Sensor : Failure 
Troubleshooting, "Sensor (Data Link Type) - Test" 
3509-3
Sensor Supply Voltage 1 : Voltage Above Normal 
262-3
5 Volt Sensor DC Power Supply : Voltage Below Normal 
Troubleshooting, "Sensor Supply - Test" 
3509-4
Sensor Supply Voltage 1 : Voltage Below Normal 
262-4
5 Volt Sensor DC Power Supply : Voltage Below Normal 
Troubleshooting, "Sensor Supply - Test" 
3510-3
Sensor Supply Voltage 2 : Voltage Above Normal 
2131-3
5 Volt Sensor DC Power Supply #2 : Voltage Above Normal 
Troubleshooting, "Sensor Supply - Test" 
3510-4
Sensor Supply Voltage 2 : Voltage Below Normal 
2131-4
5 Volt Sensor DC Power Supply #2 : Voltage Below Normal 
Troubleshooting, "Sensor Supply - Test" 
4335-3
Aftertreatment #1 SCR Dosing Air Assist Absolute Pressure : Voltage Above Normal 
3092-3
Aftertreatment #1 SCR Dosing Air Assist Pressure Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4335-4
Aftertreatment #1 SCR Dosing Air Assist Absolute Pressure : Voltage Below Normal 
3092-4
Aftertreatment #1 SCR Dosing Air Assist Pressure Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4336-5
Aftertreatment #1 SCR Dosing Air Assist Valve : Current Below Normal 
3094-5
Aftertreatment #1 SCR Dosing Air Assist Signal : Current Below Normal 
Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
4336-6
Aftertreatment #1 SCR Dosing Air Assist Valve : Current Above Normal 
3094-6
Aftertreatment #1 SCR Dosing Air Assist Signal : Current Above Normal 
Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
4360-3
Aftertreatment #1 SCR Catalyst Intake Gas Temperature : Voltage Above Normal 
3105-3
Aftertreatment #1 SCR Catalyst Intake Gas Temperature Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4360-4
Aftertreatment #1 SCR Catalyst Intake Gas Temperature : Voltage Below Normal 
3105-4
Aftertreatment #1 SCR Catalyst Intake Gas Temperature Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4363-3
Aftertreatment #1 SCR Catalyst Outlet Gas Temperature : Voltage Above Normal 
3107-3
Aftertreatment #1 SCR Catalyst Outlet Gas Temperature Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4363-4
Aftertreatment #1 SCR Catalyst Outlet Gas Temperature : Voltage Below Normal 
3107-4
Aftertreatment #1 SCR Catalyst Outlet Gas Temperature Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
4367-3
Aftertreatment #1 DEF Quick Thaw Tank Level : Voltage Above Normal 
3131-3
Aftertreatment #1 DEF Tank #2 Level Sensor : Voltage Above Normal 
Troubleshooting, "DEF Tank Sensor - Test" 
4367-4
Aftertreatment #1 DEF Quick Thaw Tank Level : Voltage Below Normal 
3131-4
Aftertreatment #1 DEF Tank #2 Level Sensor : Voltage Below Normal 
Troubleshooting, "DEF Tank Sensor - Test" 
4368-3
Aftertreatment #1 DEF Tank #2 Temperature : Voltage Above Normal 
3135-3
Aftertreatment #1 DEF Tank #2 Temperature Sensor : Voltage Above Normal 
Troubleshooting, "DEF Tank Sensor - Test" 
4368-4
Aftertreatment #1 DEF Tank #2 Temperature : Voltage Below Normal 
3135-4
Aftertreatment #1 DEF Tank #2 Temperature Sensor : Voltage Below Normal 
Troubleshooting, "DEF Tank Sensor - Test" 
4376-5
Aftertreatment #1 DEF Return Valve : Current Below Normal 
3862-5
Aftertreatment #1 Diesel Exhaust Fluid Return Valve Solenoid : Current Below Normal 
Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
4376-6
Aftertreatment #1 DEF Return Valve : Current Above Normal 
3862-6
Aftertreatment #1 Diesel Exhaust Fluid Return Valve Solenoid : Current Above Normal 
Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
5434-5
Tank Fill Valve : Current Below Normal 
N/A  Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
5434-6
Tank Fill Valve : Current Above Normal 
N/A  Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
5576-2
Aftertreatment #1 Identification : Erratic, Intermittent, or Incorrect 
3468-2
Aftertreatment #1 Identification Number Module : Erratic, Intermittent, or Incorrect 
Troubleshooting, "Aftertreatment Identification Module - Test" 
5576-8
Aftertreatment #1 Identification : Abnormal Frequency, Pulse Width, or Period 
3468-8
Aftertreatment #1 Identification Number Module : Abnormal Frequency, Pulse Width, or Period 
Troubleshooting, "Aftertreatment Identification Module - Test" 
5576-14
Aftertreatment #1 Identification : Special Instruction 
3468-14
Aftertreatment #1 Identification Number Module : Special Instruction 
Troubleshooting, "Data Link Configuration Status - Test" 
5758-11
Aftertreatment #1 Intake Gas Sensor Power Supply : Other Failure Mode 
3781-11
Aftertreatment #1 Intake NOx Level Sensor Power Supply : Other Failure Mode 
Troubleshooting, "Electrical Power Supply - Test" 
5759-11
Aftertreatment #1 Outlet Gas Sensor Power Supply : Other Failure Mode 
3619-11
Aftertreatment #1 Outlet #1 NOx Level Sensor Power Supply : Other Failure Mode 
Troubleshooting, "Electrical Power Supply - Test" 
6797-3
Aftertreatment #1 SCR Intake Absolute Pressure : Voltage Above Normal 
4054-3
Aftertreatment #1 SCR Catalyst Intake Pressure Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
6797-4
Aftertreatment #1 SCR Intake Absolute Pressure : Voltage Below Normal 
4054-4
Aftertreatment #1 SCR Catalyst Intake Pressure Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
6875-3
Aftertreatment #1 DEF Dosing Pressure : Voltage Above Normal 
3090-3
Aftertreatment #1 DEF Pressure Sensor : Voltage Above Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
6875-4
Aftertreatment #1 DEF Dosing Pressure : Voltage Below Normal 
3090-4
Aftertreatment #1 DEF Pressure Sensor : Voltage Below Normal 
Troubleshooting, "Sensor Signal (Analog, Active) - Test" 
7107-5
Aftertreatment #1 DEF Pump : Current Below Normal 
3118-5
Aftertreatment #1 DEF Pump Motor Speed Sensor : Current Below Normal 
Troubleshooting, "DEF Pump Motor - Test" 
7107-6
Aftertreatment #1 DEF Pump : Current Above Normal 
3118-6
Aftertreatment #1 DEF Pump Motor Speed Sensor : Current Above Normal 
Troubleshooting, "DEF Pump Motor - Test" 
7107-11
Aftertreatment #1 DEF Pump : Other Failure Mode 
3118-11
Aftertreatment #1 DEF Pump Motor Speed Sensor : Other Failure Mode 
Troubleshooting, "DEF Pump Motor - Test" 
7416-5
Aftertreatment #1 DEF Pump Power Relay : Current Below Normal 
N/A  Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
7416-6
Aftertreatment #1 DEF Pump Power Relay : Current Above Normal 
N/A  Troubleshooting, "Solenoid Valve - Test (Aftertreatment)" 
7417-5
Aftertreatment #1 DEF Control Module Circuit Breaker : Current Below Normal 
4700-5
Aftertreatment #1 DEF Control Module Circuit Breaker : Current Below Normal 
Troubleshooting, "Circuit Breaker - Test" 
7417-6
Aftertreatment #1 DEF Control Module Circuit Breaker : Current Above Normal 
4700-6
Aftertreatment #1 DEF Control Module Circuit Breaker : Current Above Normal 
Troubleshooting, "Circuit Breaker - Test" 
7504-14
Aftertreatment #1 SCR System Sulfation Level : Special Instruction 
2466-14
Engine Aftertreatment Control #1 : Special Instruction 
Troubleshooting, "SCR Catalyst Sulfation Is Excessive" 

Diagnostic Codes

Diagnostic codes alert the operator that a problem in the electronic system has been detected. Diagnostic codes are also used by the service technician to identify the nature of the problem. Cat® Electronic Technician (ET) is a software program that runs on a personal computer. The software can be used by the service technician to view the diagnostic code information for an ECM. The diagnostic code will be displayed as a two-element code. The following terms describe the elements of the code:

Suspect Parameter Number (SPN) - The SPN is a code which is assigned to each component to identify data.

Failure Mode Identifier (FMI) - The FMI indicates the type of failure.

Refer to Table 1 for a complete list of the diagnostic codes and the appropriate troubleshooting procedure.

Note: Do not confuse diagnostic codes with event codes. Event codes alert the operator that an abnormal operating condition such as low oil pressure or high coolant temperature has been detected. If an event code is active, refer to Troubleshooting, "Event Codes".

Illustration 1 is an example of the operating range of a sensor.



Illustration 1g01365757
Example of the typical operating range of a sensor
(1) This area represents the normal operating range of the engine parameter.
(2) In these areas, the engine is operating in an unsafe operating range of the monitored parameter. An event code will be generated for the monitored parameter. The sensor circuit does not have an electronic problem. Refer to Troubleshooting, "Event Codes" for additional information on event codes.
(3) In these areas, the signal from the sensor is outside of the operating range of the sensor. The sensor circuit has an electronic problem. A diagnostic code will be generated for the sensor circuit.

Active Diagnostic Codes

An active diagnostic code represents a problem with the electronic control system. Correct the problem as soon as possible.

When the ECM generates an active diagnostic code. The "Active Alarm" indicator ("Control Alarm Status" on Cat ET) is activated to alert the operator. If the condition that generated the code is momentary, the message disappears from the list of active diagnostic codes. The diagnostic code becomes logged.

Logged Diagnostic Codes

When the ECM generates a diagnostic code, the ECM logs the code in permanent memory. The ECM has an internal diagnostic clock. Each ECM will record the following information when a code is generated:

  • The hour of the first occurrence of the code

  • The hour of the last occurrence of the code

  • The number of occurrences of the code

This information is a valuable indicator for troubleshooting intermittent problems.

A code is cleared from memory when one of the following conditions occur:

  • The service technician manually clears the code.

  • The code does not recur for 100 hours.

  • A new code is logged and there are already ten codes in memory. In this case, the oldest code is cleared.

Some diagnostic codes may be easily triggered. Some diagnostic codes may log occurrences that did not result in complaints. The most likely cause of an intermittent problem is a faulty connection or damaged wiring. The next likely cause is a component failure. The least likely cause is the failure of an electronic module. Diagnostic codes that are logged repeatedly may indicate a problem that needs special investigation.

Note: Always clear logged diagnostic codes after investigating and correcting the problem which generated the code.

Caterpillar Information System:

Selective Catalytic Reduction Retrofit Aftertreatment System Overview
Selective Catalytic Reduction Retrofit Aftertreatment Sensor Signal (Analog, Active) - Test
Selective Catalytic Reduction Retrofit Aftertreatment DEF Pump Motor - Test
Selective Catalytic Reduction Retrofit Aftertreatment Data Link - Test
Selective Catalytic Reduction Retrofit Aftertreatment SCR Catalyst Inlet Pressure Is Low
Selective Catalytic Reduction Retrofit Aftertreatment SCR Catalyst Inlet Pressure Is High
Selective Catalytic Reduction Retrofit Aftertreatment NOx Conversion Is Low
Selective Catalytic Reduction Retrofit Aftertreatment DEF Tank Temperature Is Low
Selective Catalytic Reduction Retrofit Aftertreatment DEF Tank Temperature Is High
Selective Catalytic Reduction Retrofit Aftertreatment DEF Tank Level Is Low
Selective Catalytic Reduction Retrofit Aftertreatment DEF Tank Level Is High
Selective Catalytic Reduction Retrofit Aftertreatment DEF Pressure Is Low
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Selective Catalytic Reduction Retrofit Aftertreatment Event Codes
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