G3508J, G3516J, and G3520J Engines Caterpillar


Gear Group (Rear) - Remove

Usage:

G3520J N22

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-0520  Driver Group 

Start By:

  1. Remove the flywheel housing.


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


    Note: The following Step is for a 3508 Engine.



    Illustration 1g01056631

  1. The engine must be put in time before the flywheel housing is removed. This is done in order to make sure that the rear gear group is in alignment with the rotation of the engine, as shown.


    Illustration 2g00913045

  2. Remove plate (1) and gear (2).


    Illustration 3g00913049

  3. Use Tooling (A) and a suitable press to remove bearing (3) from gear (2).


    Illustration 4g00913054

  4. Remove the bolts, the washers, and camshaft idler gears (4).


    Illustration 5g01051669

  5. Remove washers (6) and shafts (5) from camshaft idler gears (4).

  6. Use Tooling (A) and a suitable press to remove bearings from camshaft idler gears (4).


    Illustration 6g00913136

  7. Remove the bolts from shaft (7) and remove shaft (7).


    Illustration 7g00913137

  8. Remove the bolts and crankshaft gear (8) from the end of the crankshaft.

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