C1.7 and C2.2 Industrial Engine Caterpillar


Alternator Problem

Usage:

C1.7 G34
Note: This symptom is not an electronic system fault.

Probable Causes

  • Alternator drive belt and tensioner

  • Alternator

  • Charging circuit

Recommended Actions

Note: The procedures have been listed in order of probability. Complete the procedures in order.

Table 1
Troubleshooting Test Steps  Values  Results 

1. Alternator Drive Belt and Tensioner

A. Inspect the condition of the alternator drive belt.

B. Check the belt tension. Refer to the Operation and Maintenance Manual, "Belts - Inspect/Adjust/Replace".

Note: Excessive belt tension can result in damage to the alternator.
 

Drive belt
 
Result: The alternator drive belt is not in good condition or the belt tension is incorrect.

Repair: If the alternator drive belt is worn or damaged, replace the belt. Refer to Disassembly and Assembly for the correct procedure.

If necessary, replace the automatic belt tensioner. Refer to Disassembly and Assembly for the correct procedure.

Result: The alternator drive belt is in good condition and the belt tension is correct.

Proceed to Test Step 2.
 

2. Alternator

A. Verify that the alternator is operating correctly.
 

Alternator 

Result: The alternator is not operating correctly.

Repair: Repair the alternator or replace the alternator, as necessary. Refer to Disassembly and Assembly, "Alternator - Remove" and Disassembly and Assembly, "Alternator - Install" for the correct procedure.

Result: The alternator is operating correctly.

Proceed to Test Step 3.
 

3. Charging Circuit

A. Inspect the battery cables, wiring, and connections in the charging circuit.
 

Charging circuit 

Result: The charging circuit is not operating correctly.

Repair: Clean all connections and tighten all connections. Replace any faulty parts.

Result: The charging circuit is operating correctly.

Contact the Dealer Solutions Network (DSN).
 

Caterpillar Information System:

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C1.7 and C2.2 Industrial Engine Electrical Connectors
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Seal - Remove and Install - Pony Rod Seal
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Pinion Shaft - Remove and Install
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Crankshaft - Remove and Install
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Gear (Bull) - Remove and Install
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Crosshead - Assemble
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Crosshead - Disassemble
WS223, WS223 SS, WS223 XD, WS255, WS255 SS, WS255 XD, WSP223, WSP255, WSF223, WSF223 SS, WSF223 XD, WSF255, WSF255 SS and WSF255 XD Well Stimulation Pumps Crosshead - Remove and Install
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