2015/08/07 Caterpillar


Some Turbochargers and Turbocharger Cartridges are Difficult to Spin Before Lubricating the Center Housing for Certain Engine Applications {1052, 1053}

Usage:

3512 1LM
Engine:
3508B (S/N: 2BM1-UP; 7SM1-UP)
3512 (S/N: 3YF1-UP; 1LM1-UP; 51Y1-UP)
3512B (S/N: 7HM1-UP; 8EM1-UP; 4TN1-UP)
3516 (S/N: 4MJ1-UP; 5SJ1-UP; 3SS1-UP; 25Z1-UP; 27Z1-UP; 28Z1-UP; 29Z1-UP)
3516B (S/N: CDE1-UP; 9WF1-UP; BCK1-UP; 8CN1-UP; 8KN1-UP; 9AN1-UP; S2R1-UP; S2S1-UP; 7DS1-UP; 4BW1-UP; S2X1-UP; S2Y1-UP; 6HZ1-UP; 1HZ1-UP)
G3508 (S/N: 9TG1-UP; WPM1-UP; WPN1-UP; DLR1-UP)
G3508B (S/N: RBK1-UP)
G3512E (S/N: SSR1-UP)
G3516 (S/N: 4EK1-UP)
G3516B (S/N: N6E1-UP; JEF1-UP)
G3516C (S/N: GSB1-UP; TJB1-UP; GZC1-UP; TJC1-UP; F6D1-UP; F6E1-UP; F6F1-UP; GZZ1-UP)
G3516E (S/N: GAS1-UP)
G3520B (S/N: GLF1-UP)
G3520C (S/N: GZA1-UP; MAD1-UP; GZJ1-UP; GZK1-UP; GZL1-UP; GZM1-UP; GZN1-UP; B9P1-UP; HAT1-UP; CWY1-UP)
G3520E (S/N: GZG1-UP; GZH1-UP)
G3606 (S/N: 3XF1-UP; 4ZS1-UP)
G3608 (S/N: 4WF1-UP; BEN1-UP)
G3612 (S/N: BKE1-UP; 1YG1-UP)
G3616 (S/N: BLB1-UP; 4CG1-UP)
Petroleum Engine:
G3520B PETROLEUM (S/N: TPC1-UP)

The turbochargers and turbocharger cartridges identified in Table 1 are shipped without lubrication. Because the turbochargers and cartridges are not lubricated, they are shipped in a protective VCI bag without port plugs. The center housing of the turbochargers and cartridges should be lubricated upon installation. These products will be hard to turn without completing the pre-lube process.

Refer to Disassembly and Assembly, RENR5980 and Special Instruction, REHS0956 for the required pre-lubrication information for these products.

Table 1
Product Description     Reman Part Number     New Part Number     Engine Serial Number Prefix    
Cartridge Gp     0R-7566     191-8359     (S/N: 25Z; 27Z; 28Z)    
0R-9808 167-9539     (S/N: 25Z; 27Z; 29Z; 3SS)    
10R-8857 252-1434     (S/N: B9P; CWY; GAS; GSB; GZA; GZC; GZG; GZH; GZJ; GZK; GZL; GZM; GZN; GZZ; HAT; MAD; SSR)    
10R-8862 165-4194     (S/N: 29Z; 4BW; 6HZ; 8CN; 8KN; 9WF; CDE; S2S; S2X; S2Y)    
20R-0596 122-0353     (S/N: 7DS)    
20R-0596 125-2053     (S/N: 1HZ; 2BM; 4MJ; 4TN; 5SJ; 7HM; 8CN; 8EM; 8KN; 9AN; S2R; S2S)    
20R-0597 125-2054     (S/N: 1LM; 3YF; 51Y)    
20R-0598 125-2059     (S/N: 1HZ; 6HZ; 7SM; 8KN; 9AN; 9WF; S2R)    
20R-0601 252-1420     (S/N: F6D; F6E; F6F; GSB; GZC; GZJ; GZZ; HAT; TJB; TJC)    
20R-0602 339-0977     (S/N: 4EK; 9TG; DLR; GLF; JEF; N6E; RBK; TPC; WPM; WPN)    
20R-0605 323-4328     (S/N: GLF; TPC)    
20R-0607 352-6148     (S/N: 7DS; BCK)    
Turbo Gp     20R-0608     4P-6746     (S/N: 4CG; 4WF; BEN; BLB)    
20R-0609 4P-6747     (S/N: 1YG; 3XF; BKE)    
20R-0611 259-8433     (S/N: 1YG; 3XF; 4ZS; BKE)    
20R-0613 259-8435     (S/N: BEN; BLB)    
20R-3083 334-8759     (S/N: 4EK; 9TG; DLR; GLF; JEF; N6E; RBK; TPC; WPM; WPN)    

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