Energy Storage System Caterpillar

Service Tools

Usage:

Installation and General Hand Tools

Critical torque values are required for the cell interconnections and module power connections. The torque knob and accessories are listed in Table 1.

A basic set of tools is recommended for a quick and effective installation of the unit. A list of the recommended tools is listed below.

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Table 1
Description
#1 Phillips screwdriver
#2 Phillips screwdriver (rectifier enclosure panels)
#3 Phillips screwdriver (for set screws at breaker)
Digital multi-meter (DMM) with clamp meter (current measurement) with 40 A to 400 A AC range, AC/DC voltage, and resistance (ohm) functions
Hammer drill (equipment anchoring)
12 mm masonry bit (equipment anchoring)
General metric or standard socket and ratchet kit
Nitrile gloves
USB CAN adapter with 500 V optical isolation
Die-less mechanical compression tool, for copper or aluminum conductor, 8-4/0 AWG (8.4 - 120 mm²)
Plastic cable tie, 203 mm (8 inch) LG, 3.6 mm (0.14 inch) wide, nylon 6.6
Paper towels, industrial napkins/wipes
Deionized water, in a 5 L (1.3 US gal) jug (used to rinse electrolyte (KOH) from skin or eyes in case of emergency)
Safety glasses/goggles
1/4 in drive click torque wrench with 2.26 N·m (20 lb in) to 22.6 N·m (200 lb in)
1/4 in driver socket bit adapter (Hx3)
WIHA adjustable torque handle 0.85 N·m (7.5 lb in) to 2.26 N·m (20 lb in)
Adapter for WIHA torque handle to fit 1/4 in hex bits
Adapter for WIHA torque handle to fit 1/4 in square drive socket
Torque setting tool for WIHA torque handle
Clutch type torque knob, preset to 2.5 N·m (22 lb in), silver body, red I.D. ring, with 1/4 in hex female adaptor kit
Bit adapter, insert, 1/4 in hex male, 1/4 in square male, 1 in length
Screw holding hex insert bit, 1/4 in hex shank, 3 mm hex size, 1 in length
1/4 in square drive metric socket, six point standard, 7 mm size, 7/8 in overall length, chrome finish
17 mm, 3/8 in drive, 6 point socket
Enclosure door key - 5 mm double bit, 1/4 turn
Socket 13 mm 6 point 3/8 in drive (for enclosure bolts)
Socket drive extension 3/8 in, 10 in length
Reversible ratchet wrench 3/8 in drive