459-1185 Major Overhaul Foundational Kit for 3508 Petroleum Engines{1000} Caterpillar


459-1185 Major Overhaul Foundational Kit for 3508 Petroleum Engines{1000}

Usage:

3508 68Z
Engine:
3508 (S/N: 68Z1-UP; 70Z1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: This kit does not contain main bearings, rod bearings and thrust plates.

Note: For more information, visit us at: catlanddrillingsupport.com.

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
3508     4W-0281     S/N:68Z     SEBP1575     SENR2355    
1W-4210
2W-8867 S/N:70Z     SEBP2207     SENR2370    
1W-4211

Note: For ordering reference material contact your local Cat dealer.

3508 459-1185 Major Overhaul Kit Consist

Table 2
459-1185 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
457-5251     Oil Cooler and Lines Gasket Kit     1    
457-7569     Front Structure Gasket Kit     1    
457-7652     Rear Structure Gasket Kit     1    
458-3417     Single Cylinder Head Gasket Kit     8    
458-3967     After Cooler and Lines Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter     5    
1S-6595     Oil Supply Gasket     2    
2N-2765     High Temperature Bolt     8    
2N-2766     Locknut     8    
2W-0752     Gasket     1    
3P-0654     O-Ring Seal     3    
3S-9643     Lip Type Seal     4    
4W-3027     Breather As     1    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     3    
5F-9657     O-Ring Seal     4    
5P-4892     O-Ring Seal     4    
5P-7818     O-Ring Seal     1    
5P-8210     O-Ring Seal     2    
5P-8872     O-Ring Seal     1    
6F-4868     Gasket     2    
6V-3907     O-Ring Seal     4    
6V-4368     O-Ring Seal     4    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     6    
6V-5101     O-Ring Seal     2    
6V-8001     O-Ring Seal     1    
7E-2631     Oil Pan Gasket     1    
7E-6016     Gasket     4    
7N-4782     Lifter Guide Spring     24    
7N-4927     Housing Cover Gasket     1    
7N-4945     Gasket     3    
7N-6806     Rectangular Seal     4    
7X-1547     O-Ring Seal     2    
8F-8858     Valve     24    
8L-2786     O-Ring Seal     1    
8T-2928     O-Ring Seal     3    
8T-2929     O-Ring Seal     3    
9L-1480     Gasket     4    
9Y-8389     Gasket     1    
033-6031     O-Ring Seal     1    
111-3820     Retaining Ring     2    
116-1359     Camshaft Bearing     10    
116-1365     Bushing     1    
121-5736     Gasket     1    
122-8856     Gasket     2    
125-9794     O-Ring Seal     1    
127-5400     Bushing     3    
214-7566     O-Ring Seal     6    
214-7568     O-Ring Seal     14    
238-5080     O-Ring Seal     1    
238-5081     O-Ring Seal     9    
241-5928     Gasket     8    
243-2288     Gasket     2    
248-5513     Temperature Regulator     4    
272-0757     Valve Cover Seal     1    
272-0759     Valve Cover Seal     8    
298-6387     O-Ring Seal     1    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of gasket kits.

3508 Engine Gasket Kit Locations




Illustration 1g03733744

(1) After Cooler and Lines ( 458-3967 Gasket Kit )

(2) Single Cylinder Head ( 458-3417 Gasket Kit )

(3) Front Structure ( 457-7569 Gasket Kit )

(4) Oil Cooler and Lines ( 457-5251 Gasket Kit )

(5) Rear Structure ( 457-7652 Gasket Kit )

Gasket Kit Consists

Oil Cooler and Lines (457-5251 Gasket Kit)

Table 3
457-5251 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0655     O-Ring Seal     3    
4N-1320     Gasket     2    
5P-4892     O-Ring Seal     4    
5P-5846     O-Ring Seal     1    
6V-3908     O-Ring Seal     1    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     2    
6V-5066     O-Ring Seal     2    
6V-6609     O-Ring Seal     3    
7N-4945     Gasket     1    
8L-2786     O-Ring Seal     1    
109-2332     O-Ring Seal     8    
111-3820     Retaining Ring     1    
228-7097     O-Ring Seal     1    
247-3796     Gasket     2    
361-7097     Ring     1    

Refer to Illustration 1.

Front Structure (457-7569 Gasket Kit)

Table 4
457-7569 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1H-9696     O-Ring Seal     1    
4N-1320     Gasket     2    
5F-9657     O-Ring Seal     2    
5H-6734     O-Ring Seal     1    
5P-0840     O-Ring Seal     3    
5P-4892     O-Ring Seal     6    
5P-6302     O-Ring Seal     1    
5R-7136     Seal Washer     4    
5R-7137     Seal Washer     4    
6V-1454     O-Ring Seal     2    
6V-3348     O-Ring Seal     8    
6V-5066     O-Ring Seal     4    
6V-6809     O-Ring Seal     1    
6V-8260     O-Ring Seal     1    
7J-8114     Gasket     1    
7N-3049     Gasket     1    
7N-3368     Gasket     1    
7N-4932     Gasket     1    
8N-1996     Gasket     1    
8N-3640     Retaining Ring     2    
8N-9885     Cover Gasket     2    
113-8432     Crankshaft Seal Gp     1    
214-7566     O-Ring Seal     1    
235-3546     O-Ring Seal     4    
259-4598     O-Ring Seal     6    

Refer to Illustration 1.

Rear Structure (457-7652 Gasket Kit)

Table 5
457-7652 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
1S-4810     Oil Drain Gasket     2    
2J-6274     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
4B-8407     Copper Gasket     4    
4H-7869     Gasket     3    
5F-9657     O-Ring Seal     2    
5P-9890     O-Ring Seal     2    
6V-3348     O-Ring Seal     4    
7N-3368     Gasket     1    
7N-4320     Gasket     2    
7X-4805     O-Ring Seal     3    
113-8433     Crankshaft Seal Gp     1    
234-8937     Integral Seal     2    
252-8374     Gasket     2    

Refer to Illustration 1

Single Cylinder Head (458-3417 Gasket Kit)

Table 6
458-3417 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2J-0157     O-Ring Seal     2    
5P-0840     O-Ring Seal     2    
6V-5101     O-Ring Seal     1    
6V-9769     O-Ring Seal     1    
7E-3772     Gasket     1    
7N-5080     Manifold Gasket     1    
7N-5089     Gasket     1    
7N-6806     Rectangular Seal     2    
7W-8145     Exhaust Manifold Gasket     1    
110-6991     Cylinder Head Gasket     1    
127-2176     Integral Seal     1    
144-5692     Plate Gasket     1    
214-7568     O-Ring Seal     2    
241-5928     Gasket     1    
272-0757     Valve Cover Seal     1    
272-0758     Seal     1    
420-0652     Water Seal Assembly     4    
420-0653     Water Seal Assembly     4    

Refer to Illustration 1.

Aftercooler and Lines ( 458-3967 Gasket Kit )

Table 7
458-3967 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
1W-1251     Gasket     2    
1W-1253     Gasket     1    
5P-5700     O-Ring Seal     4    
6V-1454     O-Ring Seal     6    
6V-2695     O-Ring Seal     4    
6V-5066     O-Ring Seal     1    
6V-9027     O-Ring Seal     3    
7M-9909     O-Ring Seal     2    
7N-4895     Gasket     2    
7N-5080     Manifold Gasket     8    
7N-5089     Gasket     8    
8C-5209     O-Ring Seal     2    
8N-2928     Gasket     1    
230-1072     Gasket     2    

Refer to Illustration 1.

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