459-3142 Major Overhaul Foundational Kit for 3508 Petroleum Engines{1000} Caterpillar


459-3142 Major Overhaul Foundational Kit for 3508 Petroleum Engines{1000}

Usage:

3508B CBB
Engine:
3508B (S/N: CBB1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: This kit does not contain main bearings, rod bearings and thrust plates.

Note: For more information, visit us at: catlanddrillingsupport.com.

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
3508     191-8388     S/N:CBB     SEBP3216     SENR6564    

Note: For ordering reference material contact your local Cat dealer.

3508 459-3142 Major Overhaul Kit Consist

Table 2
459-3142 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
454-9092     Rear Structure Gasket Kit     1    
457-5251     Oil Cooler and Lines Gasket Kit     1    
457-6072     After Cooler and Lines Gasket Kit     1    
457-6091     Front Structure Gasket Kit     1    
458-2919     Single Cylinder Head Gasket Kit     8    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0726     Engine Oil Filter Element As     3    
1R-0756     Fuel Filter     5    
2N-2765     High Temperature Bolt     8    
2N-2766     Locknut     8    
2W-0752     Gasket     1    
3P-0654     O-Ring Seal     3    
3S-9643     Lip Type Seal     4    
4P-4460     Gasket     2    
4W-3027     Breather As     2    
4W-3100     Gasket     1    
5D-5957     O-Ring Seal     3    
5F-9657     O-Ring Seal     4    
5P-7818     O-Ring Seal     1    
5P-8210     O-Ring Seal     2    
5P-8872     O-Ring Seal     1    
6F-4868     Gasket     2    
6V-1454     O-Ring Seal     2    
6V-3907     O-Ring Seal     4    
6V-4368     O-Ring Seal     4    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     9    
6V-5064     O-Ring Seal     3    
6V-5101     O-Ring Seal     2    
6V-6609     O-Ring Seal     7    
6V-8001     O-Ring Seal     1    
6V-9027     O-Ring Seal     1    
7E-2631     Oil Pan Gasket     1    
7E-6016     Gasket     4    
7N-4782     Lifter Guide Spring     16    
7N-4927     Housing Cover Gasket     1    
7N-4945     Gasket     3    
7N-7559     Gasket     2    
7X-1547     O-Ring Seal     2    
8C-3445     Dust Cap     1    
8L-2786     O-Ring Seal     3    
8T-2928     O-Ring Seal     2    
8T-2929     O-Ring Seal     2    
9L-1480     Gasket     4    
9Y-8389     Gasket     1    
033-6031     O-Ring Seal     2    
101-1198     Camshaft Bearing     10    
116-1365     Bushing     2    
121-5736     Gasket     2    
125-9794     O-Ring Seal     1    
127-5400     Bushing     2    
154-6389     Button     24    
180-8424     O-Ring Seal     3    
453-7799     Exhaust Manifold Gasket     4    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     8    
230-1072     Gasket     2    
238-5080     O-Ring Seal     1    
238-5081     O-Ring Seal     6    
241-5928     Gasket     8    
243-2288     Gasket     2    
248-5513     Temperature Regulator     4    
272-0759     Seal     8    
272-0760     Valve Cover Seal     4    
298-6387     O-Ring Seal     1    
341-9211     Gasket     8    
361-7097     Ring     1    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of gasket kits.

3508 Engine Gasket Kit Locations




Illustration 1g03733744

(1) After Cooler and Lines ( 457-6072 Gasket Kit )

(2) Single Cylinder Head ( 458-2919 Gasket Kit )

(3) Front Structure ( 457-6091 Gasket Kit )

(4) Oil Cooler and Lines ( 457-5251 Gasket Kit )

(5) Rear Structure ( 454-9092 Gasket Kit )

Gasket Kit Consists

Rear Structure (454-9092 Gasket Kit)

Table 3
454-9092 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
2S-1251     Gasket     1    
4B-8407     Copper Gasket     5    
4H-7869     Gasket     3    
4W-2110     Retaining Ring     2    
6V-3348     O-Ring Seal     4    
7N-3368     Gasket     1    
7N-4320     Gasket     2    
7X-4805     O-Ring Seal     1    
113-8433     Crankshaft Seal Gp     1    
234-8937     Integral Seal     2    
252-8374     Gasket     2    

Refer to Illustration 1

Oil Cooler and Lines (457-5251 Gasket Kit)

Table 4
457-5251 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
3P-0655     O-Ring Seal     3    
4N-1320     Gasket     2    
5P-4892     O-Ring Seal     4    
5P-5846     O-Ring Seal     1    
6V-3908     O-Ring Seal     1    
6V-4589     O-Ring Seal     2    
6V-5048     O-Ring Seal     2    
6V-5066     O-Ring Seal     2    
6V-6609     O-Ring Seal     3    
7N-4945     Gasket     1    
8L-2786     O-Ring Seal     1    
109-2332     O-Ring Seal     8    
111-3820     Retaining Ring     1    
228-7097     O-Ring Seal     1    
247-3796     Gasket     2    
361-7097     Ring     1    

Refer to Illustration 1.

Aftercooler and Lines ( 457-6072 Gasket Kit )

Table 5
458-6072 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
3J-7354     O-Ring Seal     2    
4S-5898     O-Ring Seal     8    
4W-0530     Retaining Ring     2    
5B-4399     O-Ring Seal     1    
6J-2680     O-Ring Seal     2    
6V-3917     O-Ring Seal     4    
6V-5103     O-Ring Seal     4    
6V-9027     O-Ring Seal     2    
7N-5080     Manifold Gasket     8    
8T-1919     O-Ring Seal     2    
107-3758     Seal     2    
109-7411     O-Ring Seal     2    
112-1564     Gasket     1    

Refer to Illustration 1.

Front Structure (457-6091 Gasket Kit)

Table 6
457-6091 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1H-9696     O-Ring Seal     1    
3P-6061     Gasket     1    
4F-7387     O-Ring Seal     1    
4N-1320     Gasket     2    
4W-0530     Retaining Ring     1    
5B-4399     O-Ring Seal     1    
5H-6734     O-Ring Seal     1    
5P-0840     O-Ring Seal     3    
5P-6302     O-Ring Seal     1    
5R-7136     Seal Washer     4    
5R-7137     Seal Washer     4    
6J-2680     O-Ring Seal     1    
6V-3348     O-Ring Seal     8    
6V-5066     O-Ring Seal     4    
6V-6809     O-Ring Seal     1    
6V-8260     O-Ring Seal     1    
7N-3049     Gasket     1    
7N-3368     Gasket     1    
7N-4932     Gasket     1    
8N-3640     Retaining Ring     2    
8N-9885     Cover Gasket     2    
8T-1919     O-Ring Seal     1    
113-8432     Crankshaft Seal Gp     1    
235-3546     O-Ring Seal     4    
259-4598     O-Ring Seal     6    
298-6387     O-Ring Seal     1    

Refer to Illustration 1.

Single Cylinder Head (458-2919 Gasket Kit)

Table 7
458-2919 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
5P-0840     O-Ring Seal     2    
5P-7530     O-Ring Seal     4    
6J-2245     O-Ring Seal     1    
6V-6228     O-Ring Seal     3    
6V-9769     O-Ring Seal     1    
7N-5080     Manifold Gasket     1    
7N-6806     Rectangular Seal     1    
7W-8145     Exhaust Manifold Gasket     1    
110-6991     Cylinder Head Gasket     1    
117-9315     Seal     4    
127-2176     Integral Seal     1    
144-5692     Plate Gasket     1    
214-7568     O-Ring Seal     2    
240-7032     Seal     1    
241-5928     Gasket     4    
272-0758     Seal     1    
272-0760     Valve Cover Seal     1    
420-0652     Water Seal Assembly     4    
420-0653     Water Seal Assembly     4    

Refer to Illustration 1.

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