XQ400 Power Module Caterpillar


Product Description

Usage:

XQG400 AL5
Note: The information in this manual refers to gas engines with low-pressure fuel systems.

The CG137 Engines are standard engines with low-pressure gas fuel systems. These engines are used for industrial applications and generator set applications. The engines will successfully operate on commercial pipeline natural gas and wellhead gas (field gas).

Fuel System

For the low-pressure gas fuel system, the carburetor is located after the air cleaner. Filtered air and gas are mixed in the carburetor. The mixture is compressed by the turbocharger (if equipped). The fuel system operates with a gas pressure between 10 to 34.5 kPa (1.5 to 5 psi). The fluctuation of the fuel supply pressure should not exceed ± 1.7 kPa (± 0.25 psi) in order to maintain stable operation. This pressure meets the ISO8528 Class 1 standards for transient response.

Ignition System

The engine is equipped with electronic ignition which is controlled by the electronic control module (ECM) and with conventional spark plugs. The system provides dependable firing and low maintenance. The system provides precise control of the duration of the spark and the ignition timing.

The system also provides diagnostic capability that enhances troubleshooting. Primarily, the ignition wiring is routed externally. A short stretch of wire is routed under the valve covers.

Lubrication System

The engine lubrication oil is circulated by a gear-driven pump. The oil is cooled and filtered. A bypass valve provides unrestricted flow of lubrication oil to the engine parts if the engine oil filter elements become plugged.

Cooling System

The standard cooling system has a gear-driven pump. The cooling system has two temperature regulators that regulate the outlet temperature of the coolant. The temperature depends on the application. Jacket water coolant temperature is limited from 93 to 99 °C (200 to 210 °F).

For engines with a Separate Circuit Aftercooler (SCAC), the air is cooled by a heat exchanger. The water that cools the air in the heat exchanger is in a circuit that is separate from the jacket water. The aftercooler coolant is pumped by an auxiliary water pump. The SCAC is required to operate at one of the following temperatures. The engine rating depends on the temperature and the application.

  • 54 °C (130 °F)

Specifications

Table 1
CG137 Engine Specifications 
Item  CG137-12 Engine 
Rated speed (rpm)  1800 
Cylinders and arrangement  65 degree V-12 
Bore  137 mm (5.4 inch) 
Stroke  152 mm (6 inch) 
Compression Ratio  8.5:1 
Aspiration  Turbocharged Aftercooled (TA) (1) 
Total displacement  27 L (1648 in3) 
Firing order  1-4-9-8-5-2-11-10-3-6-7-12 
Rotation (flywheel end)  Counterclockwise 
(1) Separate Circuit Aftercooling (SCAC)


Illustration 1g02728065
CG137-12 Engine design
(A) Inlet valves
(B) Exhaust valves
(C) Flywheel

Engine Service Life

Engine efficiency and maximum utilization of engine performance depend on adherence to proper operation and maintenance recommendations. These recommendations include the use of recommended lubricants, fuels, and coolants.

For the engine maintenance that is required, Refer to the Operation and Maintenance Manual, "Maintenance Interval Schedule".

Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.