455-7245 Major Overhaul Foundational Kit for C18 Marine Engines{1000} Caterpillar


455-7245 Major Overhaul Foundational Kit for C18 Marine Engines{1000}

Usage:

C18 CKH
Generator Set:
C18 MARINE GS (S/N: GPS1-UP)
Marine Engine:
C18 MARINE (S/N: PLE1-UP; CKH1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: For more information, visit us at: catmarinesupport.com.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Engine Model     Engine Arrangements     Engine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
C18     234-9225
226-1190    
S/N:CKH     SEBP3351     RENR2389    
328-4549 S/N:GPS
   
SEBP5502     RENR2389    
319-5398 S/N:PLE     SEBP3351     RENR2389    

Note: For ordering reference material, contact your local Cat dealer.

C18 455-7245 Major Overhaul Kit Consist

Table 2
455-7245 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
417-9667     Rear Structure     1    
453-2313     Heat Exchanger Gasket Kit     1    
455-2315     Oil Cooler and Lines Gasket Kit     1    
455-1871     Central and Lower Structure     1    
455-1617     After Cooler and Lines Gasket Kit     1    
456-0006     Single Cylinder Head Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     1    
1R-1808     Engine Oil Filter     2    
2N-2766     Locknut     12    
2S-4078     O-Ring Seal     2    
3K-0360     O-Ring Seal     2    
4K-1388     O-Ring Seal     1    
4N-8150     Spring     4    
6L-2280     Zinc Rod     3    
6V-4589     O-Ring Seal     1    
6V-5048     O-Ring Seal     4    
6V-6923     Backup Ring     1    
6V-8397     O-Ring Seal     2    
8S-9191     Bolt     6    
8T-9527     O-Ring Seal     1    
033-6033     O-Ring Seal     1    
061-9455     O-Ring Seal     1    
101-8468     Bushing     1    
106-1792     Taperlock Stud     12    
107-5769     O-Ring Seal     2    
109-0072     O-Ring Seal     1    
109-0077     O-Ring Seal     1    
122-3772     O-Ring Seal     1    
126-1757     Washer     9    
129-5427     Special Washer     2    
130-4698     Bushing     1    
131-7123     Bushing     1    
142-5867     Crankshaft Seal     1    
144-6142     Integral Seal     1    
155-9524     Integral Seal     1    
166-9144     Gasket     1    
205-4832     O-Ring Seal     2    
214-7568     O-Ring Seal     6    
228-4947     O-Ring Seal     2    
230-3728     O-Ring Seal     1    
248-5513     Temperature Regulator     1    
274-7913     Air Filter Element As     1    
297-1813     Head Screw     12    
392-9208     Valve Plunger     4    

C18 Engine Gasket Kit Locations




Illustration 1g03700397

(1) Single Cylinder Head ( 456-0006 Gasket Kit )

(2) Aftercooler and Lines Kit ( 455-1617 Gasket Kit )

(3) Heat Exchanger ( 453-2313 Gasket Kit )

(4) Central and Lower Structure ( 455-1871 Gasket Kit )

(5) Oil Cooler and Lines ( 455-2315 Gasket Kit )

(6) Rear Structure ( 417-9667 Gasket Kit )

Gasket Kit Consists

Rear Structure (417-9667 Gasket Kit)

Table 3
417-9667 Gasket Kit (Rear Structure)    
Part Number     Gasket Kit     Qty    
2A-1162     Gasket     1    
5P-7530     O-Ring Seal     1    
9Y-6089     Gasket     2    
114-2687     O-Ring Seal     1    
142-5868     Crankshaft Seal     1    
230-3728     O-Ring Seal     1    
234-8937     Integral Seal     1    
250-0466     O-Ring Seal     1    
268-5582     Seal     1    
268-5589     Seal     1    

Refer to Illustration 1.

Heat Exchanger (453-2313 Gasket Kit)

Table 4
453-2313 Gasket Kit (Heat Exchanger)    
Part Number     Part Name     Qty    
3K-0360     O-Ring Seal     2    
3S-9643     Lip Type Seal     1    
6V-9027     O-Ring Seal     2    
8C-3073     O-Ring Seal     1    
204-7844     O-Ring Seal     1    

Refer to Illustration 1.

Oil Cooler and Lines (453-2315 Gasket Kit)

Table 5
453-2315 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
2P-3760     Gasket     2    
2P-4305     Gasket     4    
3D-2824     O-Ring Seal     4    
3J-1907     O-Ring Seal     2    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
5K-9090     O-Ring Seal     1    
6V-3908     O-Ring Seal     3    
7M-8485     O-Ring Seal     1    
8C-3445     Dust Cap     1    
8C-5230     O-Ring Seal     4    
8L-2786     O-Ring Seal     1    
109-0077     O-Ring Seal     2    
125-0434     Integral Seal     1    
126-4935     Integral Seal     1    
167-4407     O-Ring Seal     1    
214-7566     O-Ring Seal     2    
214-7568     O-Ring Seal     4    
238-5084     O-Ring Seal     6    

Refer to Illustration1.

Aftercooler and Lines (455-1617 Gasket Kit)

Table 6
455-1617 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
2M-9780     O-Ring Seal     1    
2N-0475     O-Ring Seal     2    
3P-0654     O-Ring Seal     2    
6V-4365     O-Ring Seal     5    
7D-7111     O-Ring Seal     1    
112-1102     O-Ring Seal     2    
150-4104     Gasket     1    
201-4233     Gasket     2    
214-7566     O-Ring Seal     1    
238-5081     O-Ring Seal     1    

Refer to Illustration1.

Central and Lower Structure (455-1871 Gasket Kit)

Table 7
455-1871 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
3D-2824     O-Ring Seal     1    
4N-0699     Gasket     4    
5K-9090     O-Ring Seal     1    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     1    
6V-3683     O-Ring Seal     1    
6V-5048     O-Ring Seal     3    
6V-6609     O-Ring Seal     3    
7M-8485     O-Ring Seal     1    
8C-0624     O-Ring Seal     1    
8J-4351     O-Ring Seal     1    
061-9458     O-Ring Seal     1    
112-3102     O-Ring Seal     1    
114-4427     O-Ring Seal     1    
118-5068     O-Ring Seal     1    
126-4935     Integral Seal     1    
136-7227     O-Ring Seal     1    
157-0670     Dust Cap     1    
165-6170     Plug     4    
214-7566     O-Ring Seal     6    
214-7568     O-Ring Seal     1    
238-5080     O-Ring Seal     6    
345-0412     Gasket     2    

Refer to Illustration1.

Single Cylinder Head (456-0006 Gasket Kit)

Table 8
456-0006 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
2N-2766     Locknut     8    
3E-6772     Seal     24    
5E-8771     O-Ring Seal     1    
5P-0840     O-Ring Seal     2    
5P-7530     O-Ring Seal     2    
6I-2517     Gasket     1    
6J-2245     O-Ring Seal     2    
6L-8562     Taperlock Stud     8    
6V-0128     Connector Seal     1    
6V-1197     O-Ring Seal     1    
6V-3917     O-Ring Seal     4    
6V-4367     O-Ring Seal     1    
6V-5048     O-Ring Seal     3    
6V-5050     O-Ring Seal     1    
6V-6609     O-Ring Seal     2    
7M-7273     Gasket     2    
7M-8485     O-Ring Seal     1    
8L-2786     O-Ring Seal     3    
109-0072     O-Ring Seal     1    
109-0073     O-Ring Seal     1    
114-2687     O-Ring Seal     2    
117-8801     O-Ring Seal     1    
129-9452     Exhaust Manifold Gasket     6    
130-5694     O-Ring Seal     2    
142-2329     Seal     1    
149-7378     Grommet     36    
160-7271     Seal     1    
214-7568     O-Ring Seal     12    
227-1204     Gasket     1    
228-4947     O-Ring Seal     1    
238-5078     O-Ring Seal     2    
238-5080     O-Ring Seal     5    
238-5081     O-Ring Seal     1    
242-9537     Valve Cover Seal     3    
272-0390     Seal     1    
359-0908     Cylinder Head Gasket     1    

Refer to Illustration1.

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