2014/07/18 Caterpillar


Plate on Long Blocks on C6.6 and C4.4 Engines {1201}

Usage:

C4.4 440
Industrial Engine:
C4.4 (S/N: 4401-204,213-213; 4441-1,4-65,68-136,138-184,188-277,280-288,291-291,296-299,301-319,321-338,340-351,353-472,474-558,560-565,567-622,638-652,658-1411,1415-1419,1422-1424,1428-1430,1433-1433,1435-1463,1465-1574,1576-1708,1710-1846,1849-1849,1860-2011,2013-2144,2146-2334,2336-2742,2745-2943,2945-3644,3647-3762,3764-4018,4020-4346,4348-4422,4424-4426,4429-4445,4447-4481,4483-4519,4521-4611,4613-4894,4896-5126,5129-5356,5358-5371,5373-5518,5521-5624,5627-5636,5638-5778,5780-5980,5982-6020,6022-6022,6024-6113,6115-6127,6129-6380,6382-6665,6667-6679,6682-6684,6686-6718,6720-6879,6882-6947,6949-6962,6964-7195,7197-7413,7415-7488,7490-7492,7494-7511,7513-7527,7529-7621,7623-7652,7654-7691,7693-7884,7886-7918,7920-8323,8325-8630,8635-9095,9098-9194,9196-9196,9198-9420,9423-9772,9774-10504,10506-10507,10511-10966,10968-11025,11027-11517,11519-11591,11594-11771,11773-11825,11827-12305,12308-12353,12355-12356,12359-12360,12362-12437,12439-12617,12619-12709,12711-12946,12948-12959,12961-12967,12969-13178,13180-13517,13519-14292,14295-14425,14427-14435,14437-14582,14584-14590,14592-14597,14599-14618,14620-14621,14623-14645,14647-14889,14891-14978,14980-15267,15269-15384,15386-15814,15816-15887,15890-15985,15987-16074,16076-16084,16086-16154,16156-16395,16397-16510,16512-16730,16733-16734,16736-18056,18059-18206,18208-18938,18944-19056,19058-19100,19102-19111,19113-19180,19184-19184,19187-19187,19189-19194,19196-19209,19213-19213,19219-19229,19231-19398,19403-19524,19527-19904,19906-19969,19972-20065,20067-20240,20242-20254,20256-20378,20384-20384,20392-20403,20410-20419,20421-20604,20606-20707,20709-20711,20713-20717,20719-20795,20797-20814,20816-20909,20911-21095,21097-21158,21160-21501,21503-21652,21655-22639,22641-22879,22881-22974,22976-23203,23205-23205,23207-23208,23210-23255,23260-23273,23275-23296,23298-23316,23318-23425,23427-23489,23492-23494,23496-23496,23498-23768,23770-24025,24027-24111,24113-24151,24156-24180,24183-24304,24306-24471,24473-24476,24478-24517,24519-24541,24543-24543,24545-24952,24954-25049,25052-25333,25335-25391,25423-25435,25437-25445,25452-25544,25546-25568,25570-25574,25593-25607,25610-25751,25753-25793,25796-25796,25798-25807,25815-25815,25817-25824)
C6.6 (S/N: 6661-1,211-268,277-307,309-350,354-363,372-374,377-378,382-410,412-413,415-429,431-519,524-540,542-545,547-554,556-564,566-594,596-601,603-618,620-677,679-695,697-722,724-764,766-777,779-819,822-834,836-868,870-926,928-966,968-987,989-991,993-997,999-1019,1021-1107,1109-1117,1119-1135,1137-1151,1153-1195,1197-1242,1244-1288,1290-1295,1297-1341,1343-1365,1367-1379,1381-1388,1390-1390,1394-1405,1408-1408,1410-1412,1416-1434,1436-1436,1438-1439,1441-1442,1444-1445,1447-1469,1471-1471,1473-1488,1490-1566,1568-1598,1601-1620,1622-1745,1747-1750,1752-1758,1760-1890,1892-1965,1967-1969,1971-1971,1973-1977,1979-1979,1981-1981,1983-2000,2005-2010,2012-2096,2098-2109,2112-2134,2137-2137,2139-2195,2198-2346,2348-2372,2374-2413,2415-2438,2442-2442,2446-2483,2485-2488,2490-2499,2501-2544,2567-2627,2629-2639,2642-2675,2679-2689,2694-2703,2705-2715,2718-2723,2725-2730,2732-2742,2744-2747,2750-2815,2826-2827,2829-2834,2836-2847,2849-2896,2898-2898,2900-2935,2937-2959,2961-2983,2985-3058,3060-3078,3080-3086,3088-3088,3091-3109,3111-3274,3276-3303,3305-3367,3369-3462,3464-3465,3467-3813,3817-3821,3823-3867,3870-3881,3883-3921,3923-4066,4068-4173,4175-4225,4227-4341,4343-4519,4521-4675,4677-4865,4867-4996,5000-5042,5044-5050,5056-5087,5091-5096,5098-5289,5293-5334,5336-5341,5343-5356,5358-5504,5506-5726,5728-5733,5735-5772,5774-5788,5790-6076,6078-6320,6322-6328,6330-6404,6406-6522,6524-6546,6548-6616,6618-7010,7012-7013,7015-7084,7086-7215,7217-7340,7342-7354,7356-7435,7437-7455,7457-7877,7879-7885,7889-7889,7895-7920,7922-8075,8077-8078,8080-8087,8098-8189,8191-8249,8250-8252,8254-8268,8270-8299,8301-8544,8546-8821,8823-8864,8866-9165,9167-9253,9256-9311,9313-9381,9386-9420,9423-9479,9481-9581,9583-9590,9592-9653,9657-9826,9828-9923,9926-9988,9991-10217,10219-10273,10275-10294,10296-10361,10363-10565,10567-10595,10598-10601,10603-10682,10684-10766,10769-10770,10772-10877,10879-10907,10909-10941,10943-10953,10960-11028,11030-11067,11069-11182,11184-11193,11195-11221,11227-11235,11237-11307,11314-11330,11332-11339,11342-11379,11381-11513,11515-11537,11539-11541,11543-11657,11659-11675,11677-11691,11694-11726,11728-11760,11762-11794,11796-11884,11886-11887,11890-11890,11892-11904,11906-11931,11933-11980,11982-11987,11989-11992,11994-12039,12041-12046,12049-12064,12066-12126,12128-12188,12190-12199,12201-12284,12286-12290,12292-12349,12351-12356,12358-12360,12362-12401,12403-12465,12467-12499,12501-12504,12507-12535,12538-12651,12653-12716,12718-12730,12732-12929,12931-12936,12938-12955,12957-13031,13033-13105,13107-13137,13139-13338,13347-13370,13372-13399,13401-13404,13406-13516,13518-13550,13553-13562,13564-13565,13567-13583,13585-13610,13612-13639,13642-13792,13794-13794,13797-13799,13801-13846,13848-13890,13892-14069,14071-14166,14195-14261,14263-14352,14354-14461,14463-14615,14617-14687,14689-14749,14751-14817,14823-14830,14832-14838,14840-14856,14860-14860,14862-14880,14882-14919,14922-15020,15022-15176,15179-15298,15300-15309,15312-15400,15402-15525,15527-15553,15555-15597,15599-15710,15712-15771,15773-15775,15777-15808,15810-15812,15814-16023,16025-16121,16123-16217,16219-16473,16475-16477,16479-16482,16485-16529,16531-16573,16575-16575,16577-16591,16593-16635,16637-16638,16640-16680,16682-16760,16764-16822,16825-16842,16845-16849,16851-16935,16937-16947,16949-16953,16956-16958,16961-16975,16977-16982,16985-17008,17010-17077,17080-17109,17111-17140,17142-17165,17167-17175,17177-17213,17215-17226,17228-17271,17273-17321,17323-17323,17325-17334,17336-17377,17380-17382,17384-17386,17388-17430,17434-17504,17506-17553,17560-17580,17582-17583,17585-17611,17613-17693,17695-17826,17828-17857,17859-17973,17977-18004,18006-18043,18046-18083,18085-18308,18310-18320,18322-18349,18352-18352,18355-18365,18373-18394,18396-18401,18403-18677,18679-18712,18714-18752,18755-18848,18850-18882,18886-18972,18974-18974,18976-18991,18994-19155,19157-19173,19179-19365,19370-19370,19372-19373,19375-19384,19388-19472,19474-19532,19535-20015,20018-20075,20077-20092,20100-20105,20110-20169,20171-20199,20210-20316,20319-20319,20321-20371,20393-20507,20510-20511,20518-20585,20587-20611,20618-20625,20627-20668,20670-20689,20691-20860,20862-20919,20921-20943,20945-20994,20996-21006,21010-21044,21047-21047,21054-21055,21057-21090,21093-21111,21116-21116,21118-21136,21139-21159,21162-21208,21210-21251,21253-21337,21339-21342,21344-21350,21352-21356,21358-21555,21558-21558,21561-21561,21563-21563,21565-21565,21571-21615,21625-21664,21697-21723,21727-21727,21729-21744,21758-21824,21832-21839,21842-21869,21874-21967,21970-22107,22112-22122,22129-22393,22395-22409,22416-22421,22423-23431,23433-23449,23451-23451,23455-23459,23461-23471,23473-23531,23533-23582,23586-23635,23639-23773,23775-23868,23870-23890,23892-23906,23909-23910,23913-23914,23919-23939,23941-23965,23968-23972,23974-23976,23979-23996,24001-24043,24046-24050,24055-24061,24064-24087,24089-24136,24138-24181,24184-24577,24579-24991,24993-25090,25092-25386,25388-25608,25610-25776,25779-25822,25825-25830,25833-25850,25852-25871,25875-25875,25877-25877,25885-25885,25929-25929)
C4.4 (MECH) (S/N: 4461-17,19-251,255-835,837-2510,2512-2514,2516-3298,3300-3597,3599-3675,3677-3727,3729-3743,3745-3789,3791-3829,3831-3952,3954-3992,3994-4007,4009-4147,4149-4284,4286-5631,5633-5961,5963-6038,6040-6537,6539-6616,6618-8403,8405-8577,8579-8608,8610-8619,8621-8630,8632-10831,10833-11454,11456-11786,11788-12516,12519-12671,12673-12682,12684-12719,12722-12861,12864-12925,12929-13205,13207-13479,13481-13591,13620-14773,14775-14786,14792-15639,15641-15751,15753-15754,15756-15901,15903-15968,15971-16015,16017-16176,16179-16256,16259-16637,16639-16971,16973-17149,17151-17232,17234-17480,17482-17891,17899-18040,18042-18042,18044-18045,18053-18053,18055-18056,18059-18059,18064-18101,18103-18103,18107-18154,18156-18180,18201-18212,18214-18216,18224-18229,18245-18254,18267-18267,18282-18283,20637-20637,20656-20660,20665-20667,20670-20670)
Generator Set:
C4.4 (S/N: NCD1-463,469-495,497-567,590-590,600-614,616-653,655-841,848-922,924-996,1002-1069,1071-1155,1179-1179; D4B1-406,412-415,417-611,613-620,622-661,663-693,695-1077,1079-1201,1302-2379,2381-2659,2661-2923,2925-3153; XYC1-297,300-303,305-466,468-491,504-657,660-680; D4D1-1,612-618,622-943,946-1000,1944-2245,2546-2923,2946-2970; GLD1-199,202-212,214-1026,1028-1219,1221-1226,1228-1321,1323-1523,1525-1569,1571-1578,1583-1592,1594-1595,1598-1598,1600-1624; N4D1-106,108-117,119-309,322-322,324-377,379-387,389-397,399-428,430-446,448-649,651-693,695-741,830-893,895-920,922-940,942-949,951-1199; XYD1-298,300-317,319-328,349-414,447-608,614-622,626-630,636-636,644-645; GLE1-302,700-756,758-764,766-1139,1141-1545; NCE1-237,239-300,302-320,322-336,338-346,348-626,628-704,706-745,765-782,784-795,797-819,823-839,841-841; N4E1-115,117-133,135-160,162-592,594-861,863-962,964-981,983-999,1100-1152,1154-1176,1178-1179,1181-1181,1183-1189,1192-1196,1198-1199; N4R1-212,300-386,400-402; N4X1-108,110-128,200-386,388-464,466-479; LC41-102,107-116,119-121,123-138,142-156,158-198,201-201,203-203,205-246,248-248,250-251,254-254,258-272; LC51-145,147-190,192-211,213-213,215-224,226-226,229-238,240-242,244-271,273-273)
C6.6 (S/N: SDA1-1,108-114,117-119,121-134,139-159,161-162,165-165,262-294,296-332,341-380,384-387,393-396,400-402,407-423,426-435,465-549,564-566,570-571,582-593,595-601,608-609; N6D1-106,108-126,128-157,159-160,162-302,304-395,397-1228,1230-1433,1435-1435,1443-1489,1491-1706,1708-1708,1710-1716,1719-1752,1754-1835,1837-2717,2719-2736,2738-2764,2767-3135,3137-3211,3213-3284,3286-3561; MRW1-102,104-341; LC61-177,179-185,188-188,190-196,198-198,228-233,235-244,246-248,250-268,270-270,272-283,300-301,303-310,312-312,320-324)
Marine Generator Set:
C4.4 (S/N: MMC1-295; L1K1-448,450-474,477-488,490-669,671-673,675-706,708-724,726-754,756-762,764-787,789-795,797-799,801-834,836-841,845-850,852-861,864-872,874-877,879-887,889-903,905-919,921-925,928-928,930-943,946-965,967-967,971-975,978-983,985-986,988-989,991-1003; S1M1-182,184-188,190-211,214-215,218-259,262-271,273-327,329-382,384-384,390-391,395-397,400-400,402-402,405-413,416-422,425-428,432-440,442-466,468-469,471-476,479-481,484-491,495-501,504-505,507-543,548-552,556-560,562-565,569-576,578-599,604-607,612-619,624-626,628-667,669-749,754-756,758-788,793-796,798-800,803-820,825-826,828-835,838-845,847-860,862-874,877-882,884-888,891-943,946-952,954-958,960-965,971-984,986-990,993-1232,1235-1291,1293-1367,1369-1375,1377-1380,1382-1391,1393-1408,1411-1418,1420-1457,1459-1477,1479-1484,1486-1721,1723-1733,1735-1755,1758-1762,1764-1773,1776-1785,1787-1788,1790-1810,1812-1886,1888-1899,1901-1921,1923-1927,1929-1937,1939-1950,1953-1954,1956-1957,1959-1961,1963-1967,1969-1970,1973-1984,1986-1990,1993-1993,1996-2079,2082-2086,2088-2090,2092-2097,2099-2099,2101-2103,2105-2106,2108-2116,2118-2119,2121-2124,2126-2131,2133-2137,2139-2143,2145-2215,2217-2543,2545-2662,2664-2666,2668-2678,2680-2853,2855-2855,2857-2896,2899-2900,2902-3307,3309-3383,3386-3429,3433-3470,3474-3608,3610-3693,3695-3806,3808-3823,3825-3874,3876-3946,3948-3948,3950-3971,3973-3973,3975-3985,3987-4001,4004-4044,4046-4046,4048-4054,4057-4066,4068-4070,4072-4072,4075-4076,4081-4085,4088-4089,4091-4094,4096-4097,4099-4101,4103-4106,4108-4116,4118-4121,4123-4124,4126-4128,4130-4141,4143-4147,4149-4169,4171-4172,4174-4190,4192-4198,4200-4200,4202-4204,4206-4209,4211-4212,4216-4222,4224-4225,4227-4236,4238-4289,4291-4292,4294-4303,4305-4312,4314-4317,4320-4321,4323-4334,4336-4342,4344-4345,4348-4349,4352-4359,4361-4377,4379-4381,4383-4386,4388-4388,4390-4423,4426-4431,4433-4440,4442-4451,4453-4481,4483-4483,4485-4524,4526-4535,4537-4541,4543-4548,4551-4551,4554-4555,4557-4561,4563-4568,4570-4573,4575-4580,4582-4591,4593-4615,4617-4631,4633-4634,4636-4636,4638-4640,4642-4648,4651-4655,4657-4669,4671-4677,4679-4680,4683-4685,4691-4691,4693-4694,4696-4707,4709-4709,4711-4729,4731-4731,4734-4745,4747-4768,4771-4772,4774-4784,4786-4786,4788-4792,4794-4816,4818-4831,4833-4840,4843-4848,4850-4868,4870-4880,4882-4883,4885-4888,4890-4904,4911-4911,4913-4913,4916-4917,4919-4921,4923-4930,4933-4934,4936-4938,4940-4948,4950-4951,4953-4954,4956-4956,4959-4961,4964-4965,4968-4971,4973-4977,4979-4979,4981-4986,4988-4988,4993-4995,4997-5002,5004-5009,5011-5014,5016-5019,5021-5051,5054-5065,5068-5076,5078-5078,5081-5081,5083-5087,5089-5089,5091-5101,5103-5107,5110-5115,5117-5123,5126-5136,5139-5139,5141-5143,5145-5148,5152-5153,5155-5156,5159-5170,5172-5191,5193-5195,5199-5199,5202-5215,5218-5223,5225-5231,5233-5233,5235-5236,5238-5239,5242-5249,5251-5252,5254-5255,5257-5259,5261-5267,5269-5271,5274-5297,5299-5314,5316-5321,5323-5330,5332-5335,5337-5338,5340-5342,5344-5346,5348-5384,5387-5387,5389-5398,5400-5413,5415-5422,5424-5427,5429-5429,5431-5431,5433-5435,5437-5470,5472-5474,5476-5517,5519-5521,5523-5523,5525-5546,5548-5548,5551-5585,5587-5595,5597-5599,5601-5616,5618-5632,5636-5643,5645-5649,5651-5652,5655-5660,5662-5676,5678-5679,5681-5683,5686-5696,5698-5705,5707-5708,5710-5712,5714-5740,5743-5745,5747-5749,5751-5756,5758-5764,5766-5767,5769-5773,5775-5776,5778-5782,5784-5787,5789-5799,5802-5804,5806-5819,5821-5831,5834-5843,5846-5857,5859-5863,5865-5868,5870-5872,5874-5879,5881-5883,5885-5887,5889-5910,5913-5916,5918-5918,5920-5924,5926-5928,5930-5937,5942-5942,5944-5944)
C6.6 (S/N: C6T1-104,155-158,160-167,169-221,223-231,233-237,239-240,242-242,244-256,258-413,416-419,421-473,475-518,520-535,537-555,557-563,565-565,567-586,589-603,605-606,608-615,617-617,619-621,623-666,669-696,698-698,700-701,703-722,724-728,731-738,740-747,749-751,753-773,775-776,778-782,784-797,799-807,810-811,814-828,830-836,838-860,862-867,870-873,875-888,890-891,893-893,895-901,903-911,913-918,920-927,931-943,946-950,952-952,956-956,958-960,962-973,976-989,991-991,993-1002,1004-1005,1008-1008,1010-1022,1024-1034,1036-1049,1051-1060,1063-1073,1075-1079,1082-1084,1087-1093,1096-1116,1118-1126,1128-1137,1139-1140,1142-1154,1158-1168,1171-1178,1180-1180,1182-1183,1185-1186,1188-1191,1194-1205,1207-1208,1210-1210)

On C6.6 and C4.4 engines, there is a 277-2537 Plate that is required to cover an oil passage. The plate is secured by two bolts. The plate can be assembled on either side of the engine, depending on the orientation of the oil filter. To avoid assembly confusion and possible plate damage, the plate is not shipped with a remanufactured engine.

The affected long block part numbers are shown in table 1.

Table 1
Sales Model     Part Number     Sales Model     Part Number    
C4.4     20R-2684     C6.6     20R-2682    
C4.4     20R-2685     C6.6     20R-2683    
C4.4     20R-2686     C6.6     20R-2691    
C4.4     20R-2687     C6.6     20R-2692    
C4.4     20R-2689     C6.6     20R-2698    
C4.4     20R-2690     C6.6     20R-2452    
C4.4     20R-2693     C6.6     20R-2453    
C4.4     20R-2694     C6.6     20R-2454    
C4.4     20R-2695     C6.6     20R-2455    
C4.4     20R-2696            
C4.4     20R-2449            
C4.4     20R-2450            

The dealer must remove the plate from the existing engine. The plate will then need to be installed onto the replacement remanufactured engine. Failure to reinstall the plate will result in no oil pressure or low oil pressure. Engine damage will take place if the plate is not installed to the replacement remanufactured engine.




Illustration 1g03698806

Typical example

The plate (2) and bolts (3) will be reused. Ensure that the existing gasket has been removed from the plate. A new gasket (1) must be used when reinstalling the plate. Refer to table 2 for the parts information.

Table 2
Part Number     Description     Qty    
277-2537     Plate     1    
277-2538     Gasket     1    
6I-0260     Bolt     2    

  1. Inspect the surfaces of the remanufactured engine cylinder block for wear or damage.

  1. Install a new gasket (1) to the cylinder block.

  1. Install plate (2) to the cylinder block.

  1. Install bolts (3) to plate (2). Tighten bolts (3) to a torque of 22 N·m (16 lb ft).

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