CX31 On-Highway Transmission Caterpillar

Transmission Planetary

Usage:

CX31 EBW

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Illustration 1	g03385904
Typical example

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Table 1
Specification for 365-5159 Transmission Planetary Gp, and 365-5160 Transmission Planetary Gp
Item	Qty	Part	Specification Description
1	Thickness of five new fiction discs and five new plates are 40.00 ± 0.80 mm (1.575 ± 0.032 inch).
	5	223-7519 Friction Disc	Thickness of one new friction disc is 4.00 ± 0.08 mm (0.157 ± 0.003 inch).
	5	134-8361 Plate	Thickness of one new plate is 4.00 ± 0.08 mm (0.157 ± 0.003 inch).
2	Thickness of three new friction discs and four new plates are 48.57 ± 0.73 mm (1.912 ± 0.029 inch).
	3	222-5203 Friction Disc	Thickness of one new friction disc is 5.18 ± 0.08 mm (0.204 ± 0.003 inch).
	3	264-4804 Plate	Thickness of one new plate is 3.175 ± 0.080 mm (0.1250 ± 0.0032 inch).
	1	277-0392 Plate	Thickness of one new plate is 23.5 ± 0.25 mm (0.93 ± 0.01 inch).
3	6	270-9442 Screw	Torque to 12 ± 3 N·m (106 ± 27 lb in).
4	Thickness of four new friction discs and five new plates are 36.595 ± 0.820 mm (1.4408 ± 0.0323 inch).
	4	222-5203 Friction Disc	Thickness of one new friction disc is 5.18 ± 0.08 mm (0.204 ± 0.003 inch).
	3	264-4805 Plate	Thickness of one new plate is 3.175 ± 0.080 mm (0.1250 ± 0.0032 inch).
	2	283-6363 Plate	Thickness of one new plate is 3.175 ± 0.130 mm (0.1250 ± 0.0051 inch).
5	Thickness of four new friction discs and five new plates are 36.595 ± 0.820 mm (1.4408 ± 0.0323 inch).
	4	222-5203 Friction Disc	Thickness of one new friction disc is 5.18 ± 0.08 mm (0.204 ± 0.003 inch).
	3	264-4805 Plate	Thickness of one new plate is 3.175 ± 0.080 mm (0.1250 ± 0.0032 inch).
	2	283-6363 Plate	Thickness of one new plate is 3.175 ± 0.130 mm (0.1250 ± 0.0051 inch).
6	Thickness of seven new friction discs and eight new plates are 61.66 ± 1.30 mm (2.428 ± 0.051 inch).
	7	222-5203 Friction Disc	Thickness of one new friction disc is 5.18 ± 0.08 mm (0.204 ± 0.003 inch).
	6	264-4805 Plate	Thickness of one new plate is 3.175 ± 0.080 mm (0.1250 ± 0.0032 inch).
	2	377-7232 Plate	Thickness of one new plate is 3.175 ± 0.130 mm (0.1250 ± 0.0051 inch).
7	1	264-4794 Wave Spring	Length under first test force is 29.5 mm (1.16 inch). First test force is 3869 ± 390 N (870 ± 88 lb). Length under second test force is 25.5 mm (1.00 inch). Second test force is 5660 N (1272 lb). Length under third test force is 22.15 mm (0.872 inch). Third test force is 7561 N (1700 lb). Free length after test is 38.14 mm (1.502 inch).
8	1	274-7437 Lip Type Seal	Lubricate the sealing lip of the lip type seal lightly with the lubricant that is being sealed.
9	1	350-8540 Wave Spring	Length under test force is 3.88 mm (0.153inch). Test force is 889 ± 89 N (200 ± 20 lb). Free length after test is 4.75 mm (0.187 inch).
10	1	8T-2572 O-Ring Seal	Lubricate the bore of the O-ring seal lightly with the lubricant that is being sealed.
11	8	8C-3226 Bolt	Torque to 100 ± 20 N·m (74 ± 15 lb ft).
12	19	8T-4183 Bolt	Torque to 100 ± 20 N·m (74 ± 15 lb ft).

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Illustration 2	g03385909
Section A-A

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Illustration 3	g03385917
View of C-C

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Table 2
Item	Qty	Part	Specification Description
13	6	307-2673 Plug As	Torque to 36.75 ± 1.75 N·m (27.00 ± 1.00 lb ft).
14	1	-	Apply a continuous bead of black Loctite RTV Silicone 598 to the case spotface, threads of the bolt (14) and the face of the hard washer (15). Remove excess sealant after the bolt (14) is torqued. Tighten bolt (14) to 100 ± 20 N·m (74 ± 15 lb ft).
15	1	5P-8245 Hard Washer
16	3	183-3409 Plug As	Torque to 8 ± 1 N·m (71 ± 9 lb in).

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Illustration 4	g03385905
View of B-B

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Table 3
Item	Qty	Part	Specification Description
18	-	-	Apply a continuous bead of black Loctite RTV Silicone 598 to the area (18), the T-joint immediately before you assemble the torque converter housing (17). After assembly of the torque converter housing, remove excess sealant from the flange with a straight edge.

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Illustration 5	g03385908

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Table 4
Item	Qty	Part	Specification Description
19	1	-	Tighten bolt to 100 ± 20 N·m (74 ± 15 lb ft).
20	12	127-2170 Screw	Torque to 28 ± 7 N·m (248 ± 62 lb in).

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Illustration 6	g03385907

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Table 5
Item	Qty	Part	Specification Description
-	The washer end of pins used with springs (21) and springs (22) should be installed away from the clutch piston.
21	8	340-9914 Spring	Length under test force is 32.21 mm (1.268 inch). Test force is 125.0 ± 20.0 N (28.0 ± 4.5 lb). Free length after test is 33.69 mm (1.326 inch).
22	4	340-9915 Spring	Length under test force is 60.78 mm (2.393 inch). Test force is 200 ± 25 N (45 ± 6 lb). Free length after test is 62.87 mm (2.475 inch).

263-2847 Manifold

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Illustration 7	g03703939

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Table 6
Item	Qty	Part	Specification Description
F	6	277-0439 Threaded Insert	Clearance between threaded insert and manifold surface (23) is 1.2 ± 0.5 mm (0.05 ± 0.02 inch).
24	2	183-3407 Plug As	Torque to 18.5 ± 1.0 N·m (163.7 ± 8.9 lb in).