Crankcase Pressure Is High
Troubleshooting Procedure
Use this procedure in order to troubleshoot a high crankcase pressure or use this procedure if one of the following diagnostic codes is active.
Show/hide table
Diagnostic Trouble Codes | |||
---|---|---|---|
J1939 Code | CDL Code | Description
(code descriptions may vary) |
Comments |
101-0 | E1036 (3) | Engine Crankcase Pressure : High - Most Severe (3) | The Engine Control Module (ECM) activates this code when the crankcase pressure has exceeded the limit for a programmed time period. The amber warning lamp is illuminated. The code is logged. Engine power is derated. |
101-15 | E1036 (1) | Engine Crankcase Pressure : High - Least Severe (1) | The Engine Control Module (ECM) activates this code when the crankcase pressure has exceeded the limit for a programmed time period. The amber warning lamp is illuminated. The code is logged. Engine power is derated. |
101-16 | E1036 (2) | Engine Crankcase Pressure : High - Moderate Severity (2) | The ECM activates this code when the crankcase pressure has exceeded the limit for a programmed time period. The amber warning lamp is illuminated. The code is logged. Engine power is severely derated. This code can be caused by an obstructed tube, an obstructed breather, or an obstructed hose. |
- Engine oil level
- Faulty sensor
- Internal engine problem
Show/hide table
Troubleshooting Test Steps | Values | Results |
---|---|---|
1. Check the Engine Oil Level A. Check the engine oil level. |
Engine oil level |
Result: The engine oil level is OK. Proceed to Test Step 2. Result: The engine oil level is high. Troubleshoot the cause of the incorrect oil level. |
2. Faulty Sensor A. Connect Caterpillar Electronic Technician (ET) to the service tool connector. B. Turn the keyswitch to the ON position. Do not start the engine. C. Remove the oil filler cap. D. Monitor the crankcase pressure in Cat ET. |
Crankcase pressure sensor |
Result: The crankcase pressure reading is 0 kpa (0 in of water) ± .5 kpa (2 in of water). Proceed to Test Step 3. Result: The crankcase pressure reading is not 0 kpa (0 in of water) ± .5 kpa (2 in of water). Replace the crankcase pressure sensor. |
3. Internal Engine Problem Damaged pistons or rings can cause too much pressure in the crankcase. This condition will cause the engine to run rough. There will be more than the normal quantity of fumes (blowby) entering the OCV system. The OCV system can then more quickly become restricted, causing oil leakage at gaskets and seals that would not normally have leakage. Blowby can also be caused by worn valve guides or by a failed turbocharger seal. A. To determine whether the piston rings leak, measure the crankcase blowby. Use the following service tools, along with Software License, NETG5044: 1. 285-0901 Blowby Tool Gp (LARGE ENGINE) 2. 348-5430 Multi-Tool Gp |
Damaged or worn engine parts |
Result: Crankcase Blowby is high, and there are worn or damaged engine parts Repair or replace the worn or damaged parts. Result: Crankcase Blowby is OK. Proceed to next step |
Caterpillar Information System:
C4.4 Engines for Caterpillar Built Machines Gear Group (Front) - Remove and Install
G3306B Generator Sets Gas Pressure Regulator - Test
G3306B Generator Sets Control Panel - Inspect/Test
390F Excavator Machine Systems Bucket Cylinder - Remove and Install
3512C HD and 3516C HD IPP Rental Power Modules Coolant Temperature Is Low
XQC1600 Power Module General Maintenance Information
3512C HD and 3516C HD IPP Rental Power Modules Coolant Temperature Is High
G3306B Generator Sets Manual Stop Procedure
3512C HD and 3516C HD IPP Rental Power Modules Coolant Level Is Low
390F Excavator Machine Systems Stick - Remove and Install
C9 Engine For Caterpillar Built Machines Turbocharger - Disassemble
XQC1600 Power Module Starting the Engine
G3306B Generator Sets Generator - Dry
C9 Engine For Caterpillar Built Machines Turbocharger - Assemble
G3306B Generator Sets Generator Bearing Temperature - Test/Record
2014/12/12 A New Turbine Outlet Bellows Assembly Is Used On Certain 3500 Commercial Engines {1061, 1065}
G3306B Generator Sets Electronic Modular Control Panel 4 (EMCP 4) - EMCP 4.4
C175-16 Petroleum Generator Set Engines Engine Air Cleaner Element - Replace
C175-16 Marine Engines Thermostatic Valve - Inspect
3512C HD and 3516C HD IPP Rental Power Modules Engine Overspeeds
DE Series Generator Set With Cat C4.4 Engine Cold Weather Operation
DE Series Generator Set With Cat C4.4 Engine Plate Locations and Film Locations
DE Series Generator Set With Cat C7.1 Engine Fuel System Primary Filter (Water Separator) Element - Replace
DE Series Generator Set With Cat C7.1 Engine Fuel System Secondary Filter - Replace