1993/12/01 Caterpillar


Replacement Of Earlier Truck Engines In General Motors Topkick And Kodiak Trucks{1000}

Usage:


3116 Truck Engines

Reference: CAT REMAN Information Release Memo, REM92-01, January 13, 1992.

Changes have been made in truck and engine configurations. These changes require different parts when installing later 3116 Truck Engines in earlier General Motors Trucks.

The trucks with 7SF Engines (1990 model year) had a single air transfer tube from the aftercooler to the inlet manifold. The earlier 2BK Engines (1991 model year) use a double (tuned) pipe system. On later 2BK Engines (1992 and above model years) the intake manifold connector was changed to wrap back over the valve cover. This requires a different tuned pipe from the aftercooler to the inlet manifold. There are differences in this tuned pipe between trucks with 800 square inch radiators and 900 square inch radiators. Other parts are the same as for installation of 1991 model engines. See the Reference.

The 1992 and later model year changes were phased in by engine arrangement. They span the serial number range from 2BK21037 to about 2BK25000. The best reference is the inlet manifold connection.

Caterpillar Information System:

1993/12/01 New Control Assemblies Used In Fuel Injection Control Groups{1298}
1993/11/01 8T-8697 Electronic Control Analyzer Programmer (ECAP) Improved
1993/11/01 New Dynamic Fuel Ratio Control (FRC) Settings Provide Improved Engine Response
1993/11/01 Low Power Complaints Caused By 9X7793 Rack Sensor Non-Linearity On Electronic Engines
1993/11/01 On Highway Dynamic Engine Response Test
1993/10/01 Fuel Consumption Versus Ambient Temperature
1993/10/01 Camshaft Drive Gear Inspection
1993/10/01 Longer Bolts Required With New Spacer Block
1993/10/01 New Freon Compressor Mounting Bracket Used
1993/10/01 New Cylinder Head, Spacer Block, And Head Gasket Available
1993/09/01 Low Sulfur Fuel (USA Low Emission Engine Operation; Low Sulfur Fuel Outside The USA)
1993/09/01 Additional Parts Required For Remanufactured Short Block
1993/12/01 Clarify Usage Of Parts Service Cylinder Head Gaskets{1124}
1993/12/01 Procedure To Prevent Moisture From Collecting In The Hose Between The Air Inlet Manifold And Transducer Module (Boost Sensor){1917}
1993/12/01 Uses, Characteristics, And Removal of Castrol Tarp®, Tarp-B®, And 4164®{0374}
1994/01/01 New Valve Cover Gasket Used{1107}
1994/01/01 Cold Weather Operation{0374}
1994/01/01 Exhaust Valve Bridge Should Not Be Adjusted{1119}
1994/01/01 Possible Interference Problem With 9U-7241 Valve Spring Compressor Group{0703}
1994/01/01 Cylinder Head Gaskets Improved To Provide Better Fire Ring Retention{1124}
1994/01/01 Flywheel Housing to Cylinder Block Joint Improvements{1157,1201}
1994/01/01 New Piston Body Has Improved Bonding Between Iron Band And Aluminum Body{1214}
1994/01/01 Fuel Injection Pump Improvements{1251}
1994/01/01 New Pedal Mounted Throttle Position Sensor Available{1913}
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