3516B and 3516C Engines For MT4400D AC Off-Highway Trucks Caterpillar


Engine Overspeeds

Usage:

MT4400D AC MH4
Use this procedure in order to troubleshoot an engine overspeed or use this procedure if one of the following event codes is active.

Table 1
Event Codes    
Code and Description     Conditions which Generate this Code     System Response    
190-15
Engine Speed : High - least severe (1)    
The engine rpm has exceeded the trip point for engine overspeed for the delay time.     The code is logged. The ECM may shut down the engine.    
190-16
Engine Speed : High - moderate severity (2)    
190-0
Engine Speed : High - most severe (3)    
E362(1)
Engine Overspeed - least severe    
The engine rpm has exceeded the trip point for engine overspeed for the delay time.     The code is logged. The ECM may shut down the engine.    
E362(2)
Engine Overspeed - moderate severity    
E362(3)
Engine Overspeed - most severe    

Probable Causes

  • Turbocharger

  • Intake air and starting aids

  • Drop of load

Recommended Actions

Note: The procedures have been listed in order of probability. Complete the procedures in the order of the listed test steps.

Table 2
Troubleshooting Test Steps     Values     Results    

1. Proper Operation of the Turbocharger

A. Check for proper operation of the turbocharger.

B. Check for any oil that may be leaking into the air inlet.
   

Turbocharger
   

Result: The turbocharger is leaking oil into the inlet.

Repair: Repair or replace the turbocharger.
Verify that the repair eliminated the problem.

Result: The turbocharger is not leaking oil into the inlet.

Proceed to Test Step 2.
   

2. Intake Air

A. Check for combustible gases in the surrounding atmosphere.

B. Check for proper operation of starting aids (if equipped).
   

Air quality
   

Result: The atmosphere has combustible gases.

Repair: Do not operate the engine in an environment with combustible gases.
Verify that the repair eliminated the problem.

Result: The atmosphere does not have combustible gases.

Proceed to Test Step 4.
   

3. Check for a Sudden Drop of Engine Load

A. Converse with the operator about the overspeed event.
   

Engine load
   

Result: The operator confirms that the overspeed was caused by a sudden drop of engine load.

Repair: Decrease the load on the engine gradually.
Verify that the repair eliminated the problem.
   

If the procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).

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