1987/07/01 Caterpillar


Additional Guidelines For Using The 8T2700 Blowby/Air Flow Indicator Group

Usage:


All Caterpillar Truck Engines

Reference: Truck Engine News; November, 1986, Page 3; "New Indicator Instrument Group Available To Measure Crankcase Blowby And Radiator Air Velocity " on all Caterpillar Truck Engines

Reference: Special Instruction SEHS8712, "Using The 8T2700 Blowby/Air Flow Indicator Group ".

There have been questions regarding the use of the engine blowby meter and interpretation of the measurements obtained. The following guidelines will assist users with these matters. Add a note to the referenced Special Instruction referring to this article.

Use the data obtained by the blowby meter only as additional information concerning engine condition and NOT as a stand alone good/bad indicator of engine condition. Do not use the data alone to determine if the engine should be rebuilt. Other indicators such as high oil consumption, low power, hard starting, and excessive fuel consumption must be considered.

Read the blowby rate at full engine rpm, either at no load or full load. On some engines, the no load blowby may vary as much as 100% from the full load blowby. Use the highest reading for the actual blowby value.

In addition to the known previous corrections to the blowby table, the MAXIMUM allowable rates for the blowby ranges for some other engine families are too low. More accurate data will be announced when available. More engines will also be added to the table when accurate data is obtained.

After a new engine is used for a short time, the blowby can decrease as the rings are seated. Also, a newly rebuilt engine can have a high blowby rate because of factors such as the rings not being properly seated, or worn parts which were not changed such as valve guides.

As stated on Page 10 of the Special Instruction, the meter is sensitive to high frequency engine noise. To avoid incorrect readouts, keep the pickup as far from the engine as possible when making blowby measurements. Do not put the pickup near the turbocharger or fan blades as this can cause a reading error.


The combination blowby/air flow meter.

Also, make the following corrections to the Special Instruction:

NOTE: Several early indicators were shipped with only temporary instructions in the box. Scrap the temporary instructions and replace them with the referenced form SEHS8712.

... On Page 2, in the list of repair parts for Item (7), change "8T0899" to "8T0999".
... On Page 11, in the second paragraph, change the word "one" to the word "two". In the same paragraph, change the number "1" after the equal sign to "2". This doubles the MAXIMUM allowable blowby rate for a new engine.
... Also on Page 11, make two changes in the table under the heading "Blowby Range" for both types of the 3204 Engines. The recommended range for ALL 3204 Engines is now 52 to 104 L/Min (110 to 220 cu ft/hr).

Caterpillar Information System:

1987/07/01 Silicone Rubber Water Seals Available
1987/07/01 High Alloy Cylinder Head Improved
1987/07/01 New Water Pump Group Used
1987/07/01 Recommendations For Reusability Of Pistons With Crater Rim Cracks
1987/07/01 Testing Connecting Rod Eye Bushings When Overhauling Engines
1987/07/01 New Engines Rated @ 160 kW (210 hp) @ 2600 rpm Must Be Rerated When Used To Replace 2800 rpm Engines
1987/06/01 Remanufactured Programmable Electronic Engine Controls (PEEC)
1987/06/01 Use Only Paint To Mark Connecting Rod Caps For Torque-Turn Method
1987/06/01 All Three Main Bearing Part Numbers Stamped On Lower Portion Of Standard Size Bearing
1987/06/01 Caterpillar Original Equipment Paint Products (U.S. And Canada)
1987/06/01 New Service Tools Available
1987/05/01 Remanufactured Heavy-Duty Starters And High-Amp Alternators
1987/08/01 Temperature Regulator Housing Parts And Water Pump Adapter Have More Resistance To Erosion And Galvanic Corrosion; Guidelines On Grounding Of Electrical System And Cooling System Maintenance
1987/08/01 Fuel Heaters Should Be Thermostatically Controlled Or Self-Regulated
1987/08/01 New Performance Analysis Report (PAR) Brochure And Directory Of Par Dealers Available
1987/08/01 New Service Tools Available
1987/08/01 Another Gauge Group Available To Check For Excessive Wear In Turbocharger Seal Ring Grooves
1987/08/01 List Of Service Publications
1987/08/01 Remanufactured Turbocharger Groups And Cartridges
1987/09/01 New Turbochargers Have Several Improvements
1987/09/01 Recommendations For Preventing Cooling System Damage
1987/09/01 Mid-Life Bearing Maintenance Recommendations
1987/09/01 New 8T5282 Programmable Electronic Engine Control Digital Diagnostic Tool Group (PEEC DDT) Available
1987/09/01 New 8T8697 Electronic Control Analyzer Programmer (ECAP), 8C5919 Electronic (ECAP PEEC) Conversion Group and 8T5275 Adapter Cable Assembly (T-Harness Cable) Available
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