C7.1 Industrial Engine Caterpillar

Maintenance Interval Schedule

Usage:

C7.1 770

When Required

Battery - Replace
Battery or Battery Cable - Disconnect
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Air Cleaner Element (Single Element) - Replace
Fuel System - Prime
Severe Service Application - Check

Daily

Cooling System Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Check/Clean
Engine Oil Level - Check
Fuel System Primary Filter/Water Separator - Drain
Walk-Around Inspection

Every Week

Hoses and Clamps - Inspect/Replace

Every 50 Service Hours or Weekly

Fuel Tank Water and Sediment - Drain

Every 250 Service Hours

Cooling System Coolant Sample (Level 1) - Obtain
Engine Oil Sample - Obtain

Every 500 Service Hours

Belt - Inspect
Engine Oil and Filter - Change
Fan Clearance - Check
Fuel Filter (In-Line) - Replace

Every 500 Service Hours or 1 Year

Battery Electrolyte Level - Check
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Crankshaft Vibration Damper - Inspect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Replace
Engine Air Cleaner Element (Single Element) - Replace
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Secondary Filter - Replace
Radiator - Clean

Every 1000 Service Hours

Alternator - Inspect
Belt Tensioner - Inspect
Water Pump - Inspect

Every 1500 Service Hours

Engine Crankcase Breather Element - Replace

Every 2000 Service Hours

Aftercooler Core - Inspect
Engine Mounts - Inspect
Starting Motor - Inspect
Turbocharger - Inspect

Every Year

Cooling System Coolant Sample (Level 2) - Obtain

Every 3000 Service Hours

Alternator and Fan Belts - Replace
Radiator Pressure Cap - Clean/Replace

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change

Every 4000 Service Hours

Aftercooler Core - Clean/Test

Every 4500 Service Hours

ARD Spark Plug - Clean/Inspect/Replace

Every 5000 Service Hours

Diesel Particulate Filter - Clean

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Overhaul

Overhaul Considerations

Commissioning

Fan Clearance - Check

Caterpillar Information System:

G3500 Engines Cylinder Head

C32 Marine Engines Unit Injector Sleeve - Install

C32 Marine Engines Unit Injector Sleeve - Remove

793F Off-Highway Truck Engine Supplement Turbocharger - Remove and Install - High Altitude

C7.1 Industrial Engine Fuel Filter (In-Line) - Replace

G3500 Engines Cylinder Head

G3500 Engines Cylinder Head

C9.3 Tier 4 Final Engines Fuel Injection Pump

CX48-P2300 Petroleum Transmission Power Train Electronic Control System Electronic Control Module (ECM) - Replace

CX48-P2300 Petroleum Transmission Power Train Electronic Control System Electronic Control Module (ECM) - Configure

CX48-P2300 Petroleum Transmission Power Train Electronic Control System Symptom Troubleshooting

2012/07/19 Improved Flame Arrestors Are Used for Certain G3500E Engines {1071, 1092}

C9.3 Industrial Engine Turbocharger

C6.6 Industrial Engine Engine Crankcase Breather Element - Replace

C4.4 Industrial Engine Fuel System Primary Filter (Water Separator) Element - Replace

C4.4 Industrial Engine Fuel System Primary Filter/Water Separator - Drain

C4.4 Industrial Engine Fuel System Secondary Filter - Replace

C13, C15, and C18 Tier 4 Final Engines Electric Starting Motor

C13, C15, and C18 Tier 4 Final Engines DEF Pressure Is High

C9 On-highway Engines ARD Combustion - Test

C7 and C9 On-Highway Engines Diesel Particulate Filter Collects Excessive Soot

C9 On-highway Engines ARD Failed to Ignite

C9 On-highway Engines ARD Temperature Is Low

C280-16 Petroleum Engine Flywheel