Flywheel
Removal Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | -     | Guide Bolt M24 X 2 by 200 mm     |
2     |
B     | 138-7575     | Link Bracket     | 3     |
C     | 189-0408     | Shackle As     | 1     |
D     | 1U-9200     | Lever Puller Hoist     | 1     |
- Remove two bolts (1) from flywheel (2) . Install Tooling (A) .
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Illustration 1 | g01202285 |
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Illustration 2 | g01202287 |
- Install Tooling (B) , Tooling (C) , and Tooling (D) in order to support the weight of flywheel (2) . The weight of flywheel (2) is approximately 177 kg (390 lb). Remove remaining bolts (1) . Remove spacer (3) . Slide flywheel (2) on Tooling (A) . Remove flywheel (2) .
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Illustration 3 | g01202288 |
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | -     | Guide Bolt M24 X 2 by 200 mm     |
2     |
B     | 138-7575     | Link Bracket     | 3     |
C     | 189-0408     | Shackle As     | 1     |
D     | 1U-9200     | Lever Puller Hoist     | 1     |
- Inspect the condition of the ring gear. Use the following procedure in order to replace the ring gear, if necessary.
- Remove the damaged ring gear from the flywheel.
- Raise the temperature of the new ring gear.
- Install the ring gear on the flywheel. Ensure that the chamfer of the gear teeth will be toward the pinion of the starting motor.
- Install Tooling (A) .
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Illustration 4 | g01202299 |
- Use Tooling (B) , Tooling (C) , and Tooling (D) in order to position flywheel (2) onto Tooling (A) . The weight of flywheel (2) is approximately 177 kg (390 lb).
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Illustration 5 | g01202300 |
- Install spacer (3) onto flywheel (2) . Lubricate the threads of new bolts (1) with oil. Install new bolts (1) . Remove Tooling (B) , Tooling (C) , and Tooling (D) .
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Illustration 6 | g01202288 |
- Remove Tooling (A) and install remaining new bolts (1) . Tighten bolts (1) to a torque of 1000 ± 60 N·m (738 ± 44 lb ft).
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Illustration 7 | g01202287 |
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