2012/07/20 Caterpillar


New High-Pressure Fuel Pumps Are Used for C175 Off-Highway Truck Engines {1251}

Usage:

795F AC ERM
Off-Highway Truck:
793F (S/N: SND1-UP; SSP1-UP)
795FSeries AC (S/N: ERM1-UP)
797F (S/N: LAJ1-UP; WSP1-UP)
Service Magazine, SEPD1468, 20 July 2012, "New High-Pressure Fuel Pumps Are Used for C175 Off-Highway Truck Engines". The original article was revised to change the effective serial number for S/N:SSP
and to change the pump part numbers for S/N:WSP
. No other information has changed.

Description of Change: The new high-pressure fuel pumps have improved internal sealing because of the following design changes at the joints between the manifold and pump housings. The new pumps also have improved designs for the check valves.

  • Bolts with flange-type heads are now used for the manifold to pump housing joint instead of the previously used socket heads.

  • Dual seals protect the bolts at the manifold to pump housing joint from exposure to fuel

  • Passages inside of the pump housing return fuel to the low-pressure inlet if a leak at the high-pressure seal occurs.

  • The threads of the inlet check valve are now manufactured with a process that improves reliability.




Illustration 1g03033684

(1) Manifold

(2) Pump housing

(3) Bolt with flange-type head




Illustration 2g03036116

Cutaway view of the pump

(1) Manifold

(2) Pump housing

(4) Barrel

(5) Check valve




Illustration 3g03036137

(4) Barrel

(6) Inner seal

(7) Outer seal

(8) Passage for fuel




Illustration 4g03036140

(4) Barrel

(5) Check valve

Adaptable To: The new high-pressure fuel pumps are adaptable to C175 Off-Highway Truck Engines back to first production.

Table 1
Sales Model     Effective Engine Serial Number     New Pump     Previously Used Pump    
793F     S/N:SSP00710     383-2034 Fuel Injection Pump Gp     359-2806 Fuel Injection Pump Gp    
793F XQ Truck     S/N:SND00119    
795F     S/N:ERM00260    
797F XQ Truck     S/N:WSP00115     383-2035 Fuel Injection Pump Gp     359-3706 Fuel Injection Pump Gp    
797F     S/N:LAJ00366    

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