Illustration 1 | g03005658 |
Typical example |
Lubricate the threads and the underside of the head bolts with clean engine oil.
- Tighten the M15 bolts in the sequence that is shown in illustration 1 to the following torque. ... 130 N·m (96 lb ft)
- Tighten the M12 bolts in the sequence that is shown in illustration 1 to the following torque. ... 65 N·m (48 lb ft)
- Tighten the M15 bolts in the sequence that is shown in illustration 1 to the additional amount. ... 90 degrees
- Tighten the M12 bolts in the sequence that is shown in illustration 1 to the additional amount. ... 90 degrees
- Tighten the M15 bolts in the sequence that is shown in illustration 1 to the additional amount. ... 70 degrees
- Tighten the M12 bolts in the sequence that is shown in illustration 1 to the additional amount. ... 60 degrees
- Tighten the M12 bolts in the sequence that is shown in illustration 1 to the following torque. ... 65 N·m (48 lb ft)
Minimum thickness of cylinder head ... 90 mm (3.54330 inch)
Illustration 2 | g02490336 |
Note: The maximum distortion of the bottom face of the cylinder head is given in table 1.
Dimension     | Maximum Permissible Distortion     |
---|---|
Width (A)     | 0.05 mm (0.00197 inch)     |
Length (B)     | 0.05 mm (0.00197 inch)     |
Diagonal Line (C)     | 0.05 mm (0.00197 inch)     |
Illustration 3 | g02328933 |
Typical example |
(D) Valve guide height from the top of the valve guide to the valve spring seat ... 8.5 ± 0.13 mm (0.335 ± 0.0051 inch)
(E) Outside diameter of the valve guides ... 12.950 to 12.985 mm (0.50984 to 0.51122 inch)
(F) Length of the valve guides ... 56 mm (2.20472 inch)
(G) Internal diameter of the valve guides ... 8.023 to 8.038 mm (0.31587 to 0.31646 inch)
(H) Valve depths
- Inlet ... 0.3 to 0.7 mm (0.01181 to 0.02756 inch)
- The service limit for the depth of the inlet valve ... 0.9 mm (0.03543 inch)
- Exhaust ... 0.3 to 0.7 mm (0.01181 to 0.02756 inch)
- The service limit for the exhaust valve depth ... 1 mm (0.03937 inch)
- The service limit for the depth of the inlet valve ... 0.9 mm (0.03543 inch)
Illustration 4 | g02474819 |
Typical example |
(J) Diameter of the parent bore in the cylinder head ... 12.960 to 12.995 mm (0.51024 to 0.51161 inch)
(K) Seat angle
- Inlet ... 59.5 degrees
- Exhaust ... 59.5 degrees
Illustration 5 | g02847819 |
Typical example |
(L) Seat surface finish ... Ra 0.5 microns
(M) Concentricity of valve seat to valve guide parent bore Maximum Total Indicated Reading (TIR) ... 0.05 mm (0.00197 inch)