Gear Pump (Torque Converter and Transmission) - Remove
Removal Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 350-4401 | Adapter Plate | 1 |
| B | 4-34614 | Hoist Ring Columbus McKinnon Corporation |
2 |
| C | 1U-9200 | Lever Puller Hoist | 1 |
| D | 1U-5750 | Engine Stand | 1 |
| 1P-2850 | Oil Drain Cart | 1 | |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
- If equipped with a rear PTO shaft, remove retaining ring (1), bearing assembly (3), and output shaft (4). Remove retaining ring (2) in order to remove bearing assembly (3) from output shaft (4) .
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| Illustration 1 | g02377717 |
- Remove bracket (5) .
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| Illustration 2 | g02454019 |
- Install Tooling (A) onto the transmission housing.
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| Illustration 3 | g02377316 |
- Use Tooling (B), Tooling (C), and a suitable lifting device in order to install transmission and torque converter (6) onto Tooling (D). The weight of transmission and torque converter (6) is approximately 544 kg (1200 lb). The weight of transmission and torque converter (6) with a retarder is approximately 590 kg (1300 lb).
Note: Three 1/2-20 bolts and one 3/8-24 bolt are used to mount the transmission to Tooling (D) .
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| Illustration 4 | g02454024 |
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| Illustration 5 | g02453439 |
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| Illustration 6 | g02454022 |
- Remove bolts (7), cover (8), and O-ring seal (9) .
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| Illustration 7 | g02454058 |
- Remove magnetic filter (10) and screen (11) .
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| Illustration 8 | g02454076 |
- Remove bolts (12) and oil pan (13) .
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| Illustration 9 | g02454077 |
- Remove seal (14) .
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| Illustration 10 | g02454081 |
- Remove tube assembly (15) and tube assembly (16). Remove bolts (17) and housing (18) .
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| Illustration 11 | g02454082 |
- Remove O-ring seal (19) .
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| Illustration 12 | g02394401 |
- Remove bolts (20) in order to remove gear pump (21) .
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| Illustration 13 | g02394382 |
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