2010/01/08 Caterpillar


Warranty Claims for Turbocharger Gaskets on Certain Marine Engines {1061}

Usage:

3412 60M
Engine:
3412 (S/N: 60M1-UP)
3412C (S/N: 60M1-UP; 9BR1-UP)
Generator Set:
C18 MARINE GS (S/N: GBM1-UP; CYN1-UP; GEN1-UP; MGS1-UP)
C32 MAR GS ENG (S/N: RNE1-UP; RNX1-UP)
Industrial Engine:
3412D (S/N: REA1-UP)
Marine Engine:
3412E MARINE (S/N: 9KS1-UP; 9PW1-UP)
C-12 MARINE (S/N: K1M1-UP; 9HP1-UP)
C12 MARINE (S/N: NFL1-UP; C1Z1-UP)
C15 MARINE (S/N: RLA1-UP)
C18 MARINE (S/N: WKB1-UP; PLE1-UP; CKH1-UP; C1J1-UP; GES1-UP; KJT1-UP; JKX1-UP)
C18 MARINE ENG (S/N: J2K1-UP; T2P1-UP)
C32 MARINE (S/N: RXB1-UP; RNC1-UP; RND1-UP; RNR1-UP; SLT1-UP; T3T1-UP; RNY1-UP; RNZ1-UP)
C7 MARINE (S/N: M7A1-UP; C7D1-UP; M7G1-UP; C7X1-UP)
C9 MARINE (S/N: C9B1-UP; CSN1-UP; X9X1-UP; Z9X1-UP; X9Y1-UP)



Illustration 1g01996894

(1) Typical example of an aftermarket exhaust elbow

Table 1
Cat Exhaust Elbows    
Part number     Description    
128-4114     Exhaust Elbow    
178-9521     Exhaust Elbow    
178-9522     Exhaust Elbow    
207-4575     Exhaust Elbow    
210-6949     Exhaust Elbow Gp    
225-0071     Exhaust Elbow Gp    
221-2752     Exhaust Elbow    
284-0465     Elbow As    
284-0466     Elbow As    
4N-4352     Exhaust Elbow    
4N-4967     Exhaust Elbow    
5N-9224     Exhaust Elbow    

The turbocharger on the marine engines that are listed above can be connected to an aftermarket exhaust elbow. If the aftermarket elbow and gasket assembly experiences an exhaust leak, do not submit a claim for a failed aftermarket gasket against a Cat part number. Only submit claims against the 255-6863 Gasket if your engine uses the Cat exhaust elbows that are listed in Table 1.

In order to ensure that the assembly is free of leaks, tighten the exhaust elbow to the turbocharger first. Then assemble the remainder of the exhaust piping. Tighten the four bolts by the use of a crisscross pattern. Some designs may require supporting the exhaust elbow with proper support stands and fixturing.

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