3500 Engines for Caterpillar Built Generator Sets Caterpillar


Fuel Injector

Usage:

3516 JCG


Illustration 1g03069758

Table 1
Specification for 9Y-0136 Fuel Injection Pump Gp, 111-1775 Fuel Injection Pump Gp, 382-3697 Fuel Injection Pump Gp and 385-6933 Fuel Injection Pump Gp 
Item  Qty  Part  Specification Description 
Prior to installation of the fuel injector group, lubricate the bore in the cylinder head with 1P-0808 Multipurpose Grease. Use the clamp to press the injector into the bore. Do not tap on the top surface of the injector. 
4P-3487 Injector Spring  Length under test force is 81.99 mm (3.228 inch).
Test force is 280 ± 14 N (63 ± 3 lb).
Free length after test is 87.38 mm (3.440 inch)
Injection timing dimension is 87 mm (3.4 inch)
4F-7226 Bolt  Torque to 65 ± 7 N·m (48 ± 5 lb ft)
4W-3565 Injection Rack  Marked teeth on rack (11) and gear (10) must mesh. 
5P-8065 O-Ring Seal  Lubricate the bore lightly with 1P-0808 Multipurpose Grease. 
194-9584 O-Ring Seal  Lubricate the bore lightly with 1P-0808 Multipurpose Grease. 
194-5067 Case As  Torque to 140 ± 12 N·m (103 ± 9 lb ft)
6V-1250 O-Ring Seal  Lubricate the bore lightly with 1P-0808 Multipurpose Grease. 
6V-9178 O-Ring Seal  Lubricate the bore lightly with 1P-0808 Multipurpose Grease. 
7C-9795 Cone  Torque to 75 ± 5 N·m (55 ± 4 lb ft)

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