PL61 Pipelayer Machine Systems Caterpillar


Boom Winch, Hook Winch and Winch Frame - Remove and Install

Usage:

PL61 6P2

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
386-6030  Lever Puller Hoist Gp 

Start By:

  1. Remove the boom winch cable.

  2. Remove the hook winch cable.

  3. Remove the counterweight frame.


    Illustration 1g06152508

  1. Disconnect hose assemblies (1).

  2. Disconnect hose assemblies (2) .


    Illustration 2g06152516

  3. Disconnect hose assemblies (3).

  4. Disconnect harness assembly (4).

  5. Disconnect hose assemblies (5) and (6).


    Illustration 3g06152520

  6. Disconnect hose assemblies (7).

  7. Remove clip (8).

  8. Remove bolts (9) (not shown) and position manifold (10) away from the pipelayer frame.

  9. Remove cable straps (11).


    Illustration 4g06152562

  10. Remove clips (12).


    Illustration 5g06152577

  11. Disconnect hose assemblies (13)

  12. Disconnect hose assemblies (15) from swivel tee (14).


    Illustration 6g06152585

  13. Attach Tooling (A) and a suitable lifting device to boom winch, hook winch, and winch frame (16). The combined weight of boom winch, hook winch, and winch frame (16) is approximately 862 kg (1900 lb).

  14. Remove four bolts (18), the washers, and the retainers.

  15. Remove four pin assemblies (17).

  16. Remove boom winch, hook winch, and winch frame (16).

Installation Procedure

  1. Install boom winch, hook winch, and winch frame (16) in the reverse order of removal.

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