906K, 906M, 907K, 907M, 908K and 908M Compact Wheel Loader Machine Systems Caterpillar


Piston Pump (Hydrostatic) - Disassemble

Usage:

906M H66

Disassembly Procedure

Start By:

  1. Drain the piston pump into a suitable container.


    Illustration 1g06004800

  1. Remove retaining ring (1), lip seal carrier (2), and O-ring seal, (3) from the piston pump.

  2. Remove lip seal (4) from lip seal carrier (2).

  3. Remove shaft (7) from the piston pump.

  4. Remove retaining ring (5) and roller bearing (6) from shaft (7).


    Illustration 2g06004775


    Illustration 3g06004832

  5. Remove bolts (8), gasket (16), and pump control body (9).

  6. Remove bolts (10), solenoids (11), and O-ring seals (12) from pump control body (9).

  7. Remove bolts (13), solenoid (14), and O-ring seal (15) from pump control body (9).


    Illustration 4g06005338

  8. If necessary, remove orifices (17).

  9. Remove feedback pin (18).

  10. Dowel pins (19) are a press fit and are to remain in the pump housing.


    Illustration 5g06005483

  11. Remove charge pressure relief valve (21) and O-ring seal (20).


    Illustration 6g06007887

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  12. Remove bolts (22) and head (23).

  13. Remove valve plate (26) and pin (25) from head (23).

  14. Remove bearing (24) from head (23) if necessary.

  15. Remove gasket (27) and pins (28) from pump body (29).


    Illustration 7g06007955

  16. Remove cylinder block kit (30) from pump body (29).


    Illustration 8g06007967

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  17. Remove bolts (31), retainers (32), servo piston caps (33), and O-ring seals (34) from pump body (29).


    Illustration 9g06007980

  18. Tilt the swashplate up to disengage the servo arm from servo piston (35).

  19. Remove servo piston (35) from pump body (29).


    Illustration 10g06008092

  20. Remove and discard seals (36) and O-ring seals (37).

  21. Remove slider block (38) from servo piston (35).


    Illustration 11g06008031

  22. Lift swashplate (40) out by grasping the swashplate pin. Bearings (39) will remain on swashplate (40).

  23. Remove bearings (39) from swashplate (40). Note the bearing orientation for reassembly.

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