| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A(1) | 9U-6198 | Crankshaft Turning Tool | 1 |
| A(2) | 9U-7336 | Housing | 1 |
| 5P-7305 | Engine Turning Tool | 1 | |
| B | 230-6284 | Timing Pin (Camshaft) | 1 |
| C | 230-6283 | Timing Pin (Crankshaft) | 1 |
| D | 1P-2320 | Combination Puller | 1 |
| (1) | The Crankshaft Turning Tool is used on the front pulley. |
| (2) | This Tool is used in the aperture for the electric starting motor. |
Start By:
- Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
| NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. |
Note: Care must be taken in order to ensure that the fuel injection pump timing is not lost during the removal of the fuel pump gear. Carefully follow the procedure in order to remove the fuel pump gear.
- Use Tooling (A) in order to rotate the crankshaft so that number one piston is at the top center position on the compression stroke. Refer to Systems Operation, Testing and Adjusting, "Finding Top Center Position for No.1 Piston".
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Illustration 1 g01343056 Typical example - Install Tooling (B) through Hole (X) in camshaft gear (1) into the front housing. Use Tooling (B) in order to lock the camshaft in the correct position.
- Install Tooling (C) into Hole (Y) in the front housing. Use Tooling (C) in order to lock the crankshaft in the correct position.
Note: Do not use excessive force to install Tooling (C). Do not use Tooling (C) to hold the crankshaft during repairs.
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Illustration 2 g01440103 Typical example - Apply sufficient pressure to fuel injection pump gear (3) in a counterclockwise direction in order to remove the backlash. Lock fuel injection pump (4) in this position. Loosen locking screw (5). Rotate spacer (6) in order to allow locking screw (5) to tighten against the shaft of the fuel injection pump. Tighten locking screw (5) to a torque of
14.5 N·m (11 lb ft) .Note: Locking screw (5) must be tightened in order to prevent the shaft of the fuel injection pump from rotating. The shaft of the fuel injection pump must not be rotated after the fuel injection pump has been removed from the engine.
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Illustration 3 g01335384 Alignment of timing Marks - Mark gears (1), (2), and (3) in order to show alignment. Refer to Illustration 3.
Note: Identification will ensure that the gears can be installed in the original alignment.
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Illustration 4 g01429923 Typical example - Loosen nut (7) on fuel pump gear (3).
- Install Tooling (D) through three holes in fuel pump gear (3). Tighten Tooling (D) until the fuel pump gear is released.
- Remove Tooling (D) from fuel pump gear (3).
- Remove nut (7) and washer (8) from fuel pump gear (3). Remove the fuel pump gear.
