1977/07/04 Caterpillar


Tools To Hone (Machine) Cylinder Liners Are Available To Permit The Use Of Used Cylinder Liners With New Style Pistons{0664,1214,1216}

Usage:


D353, G353 Engines;
594H Pipelayers;
D9H Tractors

Reference: "Improved Keystone Piston Assembly", Service Magazine, May 2, 1977.

Tools are available to hone the cylinder liners for 6.25" bore six cylinder engines so new style pistons can be used as replacement parts. The tools can be used to remove the wear ridge (condition where two surface levels can be felt) near the top of a used cylinder liner. Removal of the wear ridges is necessary if 7N5037 Piston Assemblies are to be used with cylinder liners that have operated with the earlier piston assemblies. The top ring groove is .040" (1.02 mm) higher and the intermediate (center) ring groove is .040" (1.02 mm) lower on 7N5037 Piston Assemblies than on the earlier piston assemblies. If a 7N5037 Piston Assembly is operated in a used cylinder liner that was not honed, the result can be damage to the piston assembly.

The 5P8595 Honing Tool Group and the FT1371 Holding Fixture are used with other tools to hone the cylinder liners. Instructions to hone the cylinder liners and a list of all the necessary tools are given in Special Instructions, Form No. SEHS7220. Drawings to make the fabricated holding fixture are available from your Division Service Manager.


5P8595 Tool Group.


Cylinder liner being honed.

Caterpillar Information System:

1977/06/27 Service Tools For Low Emission Truck Engines With EGR{0650,1059,1080}
1977/06/27 New Aftercooler Housings And Covers Have Improved Design{1063}
1977/06/27 Correct Rebuild Kits Must Be Used For Repair Of Earlier And Later Water Pumps{1361}
1977/06/27 More Of The Oversize (Larger) Cast Iron Seal Rings Are Available For Clutch Housings And Clutch Pistons{3169,3170}
1977/06/20 Socket For Removal And Installation Of Fuel Injection Pump Bushings is Now Stronger{0612,1253}
1977/06/20 5P7333 Tool Group Available For The Repair Of Loose Bridge Dowels On Cylinder Heads{0663,1101}
1977/06/13 New Adapter Group For Use With Fuel Injection Test Bench{0652}
1977/06/06 5P7386 Seal Driver For Hydraulic Pumps And Swing Motor{0622,5058,5070}
1977/06/06 Water Pump Has Stronger Pulley{1361}
1977/06/06 New Tool For Installation Of Tandem Drive Chains On All Series G Motor Graders{0621,4063}
1977/06/06 Improvements To Fuel Injection Pump And Governor{1286}
1977/05/30 Fabricated Tools For Assembly And Disassembly Of 7271 Marine Transmission{0621,3300}
1977/07/04 Use New Procedure To Tighten Flywheel Housing Bolts{1157,1201}
1977/07/04 New Seal For Crankshaft{1161}
1977/07/04 New Procedure For Calibration Of 1P3060 Pyrometer Group{0653,1050}
1977/07/11 Tools To Install Crankshaft Seal And Wear Sleeve{1160,1161,0622}
1977/07/11 Some Earlier Vickers Hydraulic Pump Groups Are Not Available For Parts Service--Some Modification Is Needed To Install Replacement Pump Groups{5055}
1977/07/11 Baffle Added To Water Pump Cover To Send Coolant In Bypass Line Directly Into The Water Pump{1361}
1977/07/11 New Adjustment Pin And Valve Seal Used In Fuel Ratio Control{1278}
1977/07/11 Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11 New Component Code List For Use In The Service Information Retrieval System{0331,0374}
1977/07/11 Heat Absorbing Material Aids And Protects Surface Areas Being Welded Or Heated{0680}
1977/07/11 New Inserts To Repair Cylinder Liner Seats On D353 Engine Blocks{1201,1216,1217,0663,0653}
1977/08/08 Correct Adjustment Of Fuel Shut-Off Solenoid Shaft Can Prevent Failures{1259}
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