1977/06/27 Caterpillar


New Aftercooler Housings And Covers Have Improved Design{1063}

Usage:


D346, D348, D349 Engines;
776 Tractors;
777 Trucks

Description of Change: New aftercooler housings for the above models have gussets added to prevent vibration of the metal, which can cause cracks. A similar change is made to the aftercooler cover for all except D349 Industrial and Marine Engine models. The covers with gussets are not used on these models because of other equipment which must be installed, but the new housing will give protection against possible cracks in the cover. Also, on D349 Engines equipped with earlier aftercooler housings, it will be necessary to change the high pressure fuel lines to permit installation of the new housings.

With the aftercooler changes, several other changes have been made on some models. On 776 Tractors and 777 Trucks, the low pressure fuel lines and turbocharger oil lines are changed. The fuel lines have improved clamps to prevent tube vibration, 37° single flare fittings instead of 45° double flare fittings, and different connections to prevent leakage caused by rotation of 90° elbows for alignment purposes. The turbocharger oil lines also have improved clamps to prevent tube vibration. There is more clearance between the oil lines and the end bolts under the aftercooler housing. A new flange on the tube end that fastens to the timing gear housing gives more wrench clearance so the nuts can be tightened better.

The D346, D348 and D349 Vehicular or Truck Engines have similar changes to the turbocharger oil lines, plus some changes to the turbocharger and turbocharger mounting groups. D346 Truck Engines and D348 Vehicular Engines have new attachment fan drive arrangements for use with the new turbocharger oil lines.

Adaptable To: The new parts are directly adaptable to all earlier engines when the necessary parts are used together.

Caterpillar Information System:

1977/06/27 Correct Rebuild Kits Must Be Used For Repair Of Earlier And Later Water Pumps{1361}
1977/06/27 More Of The Oversize (Larger) Cast Iron Seal Rings Are Available For Clutch Housings And Clutch Pistons{3169,3170}
1977/06/20 Socket For Removal And Installation Of Fuel Injection Pump Bushings is Now Stronger{0612,1253}
1977/06/20 5P7333 Tool Group Available For The Repair Of Loose Bridge Dowels On Cylinder Heads{0663,1101}
1977/06/13 New Adapter Group For Use With Fuel Injection Test Bench{0652}
1977/06/06 5P7386 Seal Driver For Hydraulic Pumps And Swing Motor{0622,5058,5070}
1977/06/06 Water Pump Has Stronger Pulley{1361}
1977/06/06 New Tool For Installation Of Tandem Drive Chains On All Series G Motor Graders{0621,4063}
1977/06/06 Improvements To Fuel Injection Pump And Governor{1286}
1977/05/30 Fabricated Tools For Assembly And Disassembly Of 7271 Marine Transmission{0621,3300}
1977/05/30 Improvements To Aftercooler Water Lines{1063,1380}
1977/05/30 Self Locking Bolts Or Hardened Washers Used In Place Of Sheet Metal Locks{3300}
1977/06/27 Service Tools For Low Emission Truck Engines With EGR{0650,1059,1080}
1977/07/04 Tools To Hone (Machine) Cylinder Liners Are Available To Permit The Use Of Used Cylinder Liners With New Style Pistons{0664,1214,1216}
1977/07/04 Use New Procedure To Tighten Flywheel Housing Bolts{1157,1201}
1977/07/04 New Seal For Crankshaft{1161}
1977/07/04 New Procedure For Calibration Of 1P3060 Pyrometer Group{0653,1050}
1977/07/11 Tools To Install Crankshaft Seal And Wear Sleeve{1160,1161,0622}
1977/07/11 Some Earlier Vickers Hydraulic Pump Groups Are Not Available For Parts Service--Some Modification Is Needed To Install Replacement Pump Groups{5055}
1977/07/11 Baffle Added To Water Pump Cover To Send Coolant In Bypass Line Directly Into The Water Pump{1361}
1977/07/11 New Adjustment Pin And Valve Seal Used In Fuel Ratio Control{1278}
1977/07/11 Safety Vent Caps For Caterpillar Batteries{1401}
1977/07/11 New Component Code List For Use In The Service Information Retrieval System{0331,0374}
1977/07/11 Heat Absorbing Material Aids And Protects Surface Areas Being Welded Or Heated{0680}
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