2013/07/17 Caterpillar


D7 Size Track Idlers Have Changed from Cast to Fabricated Design {4159}

Usage:

D7R 2EN
Pipelayer:
572RSeries II (S/N: DSC1-UP)
572R (S/N: AAC1-UP; 2HZ1-UP)
Track-Type Tractor:
D7HSeries II (S/N: 2SB1-UP; 4AB1-UP; 5WB1-UP)
D7HSeries II DS PS (S/N: 5BF1-UP)
D7HSeries II (S/N: 2RG1-UP; 3XG1-UP)
D7HSeries II DS PS LGP (S/N: 4FG1-UP)
D7HSeries II PS LGP (S/N: 79Z1-UP; 80Z1-UP)
D7HSeries II (S/N: 82Z1-UP)
D7H DD (S/N: 77Z1-UP)
D7RSeries II STD (S/N: AEC1-UP)
D7RSeries II LGP FTC (S/N: AFG1-UP)
D7RSeries II DS LGP (S/N: ABJ1-UP)
D7RSeries II LGP FTC (S/N: BNM1-UP)
D7RSeries II DS STD (S/N: BRM1-UP)
D7RSeries II STD FTC (S/N: BRP1-UP; ACS1-UP)
D7RSeries II DS LGP (S/N: BNX1-UP)
D7R (S/N: 9HM1-UP; 2EN1-UP; 3DN1-UP; 2HR1-UP; 3ZR1-UP; 4SR1-UP; 5MR1-UP; 6ER1-UP; 5KZ1-UP)

Description of Change: The D7 size track idlers with a tread diameter of 628.0 mm (24.72 inch) have changed from a cast to a fabricated design. These idlers are used on D7R STD and D7R LGP tractors, as well as 572R Pipelayers. The fabricated track idler is visually identified by flat side plates with four gusset welds per side. See Illustration 1.

Adaptable To:
The new fabricated track idler is adaptable to the machines listed above.

Table 1
Parts List    
Qty     New part number     Former part number     Description    
1     192-0220     192-0216     Track Idler Gp    
1     197-7754     197-7754     Track Idler Gp (1)    
( 1 ) Landfill idler with duo-cone seal guards




Illustration 1g03399465

New Fabricated Design

(A) Four gusset welds per side





Illustration 2g03400735

Former Cast Design (Raised letters on Web)


The new 192-0220 Track Idler Gp is a direct replacement for the former 192-0216 Track Idler Gp and uses the same internal components and mounting hardware as the former part.

The new 192-0220 Track Idler Gp uses the same Custom Track Service wear charts and has similar tread wear characteristics as the former part.

Note: The 197-7754 Track Idler Gp that is used in landfill applications retains the same part number. However, 197-7754 Track Idler Gp now uses the fabricated idler assembly instead of the cast.

Caterpillar Information System:

259D, 279D, 289D, 299D and 299D XHP Compact Track Loaders, 257D, 277D, 287D, 297D and 297D XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D and 272D XHP Skid Steer Loaders Power Train Axle (Front) - Remove and Install
C15 and C18 Engines for Caterpillar Built Machines Nitrogen Oxide Sensor - Remove and Install
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950 GC Wheel Loader Fuel System Primary Filter (Water Separator) Element - Replace
988K Wheel Loader Modulating Valve (Torque Converter Impeller Clutch)
950 GC Wheel Loader Fuel System Primary Filter (Water Separator) - Drain
988K XE Wheel Loader Systems Exhaust Lines
988K XE Wheel Loader Systems Exhaust Pipe
D10T2 Track-Type Tractor Power Train Transmission Hydraulic Control Valve - Disassemble
834K Wheel Dozer Systems and 836K Landfill Compactor Systems Power Train Oil Lines
374F Excavator Monitoring System
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834K Wheel Dozer and 836K Landfill Compactor Machine Systems Modulating Valve (Torque Converter Lockup Clutch)
950 GC Wheel Loader Fuel System Secondary Filter - Replace
D10T2 Track-Type Tractor Power Train Transmission Hydraulic Control Valve - Assemble
D10T2 Track-Type Tractor Speed Sensor - Test
C15 and C18 Engines for Caterpillar Built Machines Valve Actuator (Variable) - Remove and Install
834K Wheel Dozer and 836K Landfill Compactor Machine Systems Modulating Valve (Torque Converter Impeller Clutch)
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621H OEM Wheel Tractor (Tier 4) Steering System Accumulator (Cushion-Hitch)
834K Wheel Dozer Systems and 836K Landfill Compactor Systems Fuel Tank
834K Wheel Dozer Systems and 836K Landfill Compactor Systems Fuel Tank
986H Wheel Loader Machine Systems Parking Brake
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