CX35 On-Highway Transmission Caterpillar


Reference Material

Usage:

CX35 W3X

CX35 Transmission References


NOTICE

The Operations and Maintenance Manual and Installation Guides are stored and printed from an electronic file. These files are revised periodically. To ensure that your hard copy of the document is the current version, consult your Caterpillar Representative. All paper copies are uncontrolled.


Special Instructions, REHS2885, "Application and Installation CX35 Transmission (Mechanical)"

Special Instructions, REHS2884, "Application and Installation CX35 Transmission (Electrical)"

Operation and Maintenance Manual, SEBU8203, "CX35 Transmission"

Disassembly and Assembly, KENR6060, "CX35 Transmission"

Systems Operation/Troubleshooting/Testing and Adjusting, KENR5099, "CX35 Transmission"

Specifications, System Operation/Testing and Adjusting, KENR5256, "CX35 Transmission"

Caterpillar Reference Material

Special Publication, PECP9067, "One Safe Source"

Special Publication, SEBU6250, "Caterpillar Machine Fluids Recommendations"

Special Publication, SEBU5898, "Cold Weather Recommendations"

Special Instruction, SEHS9031, "Storage Procedure for Caterpillar Products"

Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"

Service Manual, SENR3130, "Torque Specification Module"

Special Publication, PEHP7076, "Understanding S·O·S Services Tests"

Special Publication, PEHP6001, "How to Take a Good Oil Sample"

Additional Reference Material

SAE - Society of Automotive Engineers
400 Commonwealth Drive
Warrendale, PA 15096 - 0001

SAE - INTERNATIONAL
www.sae.org
1-877-606-7323 Toll Free US + Canada1-724-776-4841

CX35 Ratings

Transmission Applications

Table 1
Item Description     CX35    
On-Highway Severe Duty Emergency Vehicles     Motorhomes    
Maximum Gross Input Power     hp (kW)     625 (466)     625 (466)     625 (466)     625 (466)    
Maximum Gross Input Torque     lb-ft (N-m)     2150 (2915)    
Maximum Turbine Torque (forward)     lb-ft (N-m)     2350 (3186    
Maximum Turbine Torque (reverse)     lb-ft (N-m)     2350 (3186)    
Rated Input Speed     rpm     2100    
Minimum Input Speed     rpm     600    
Maximum Input Speed     rpm     2500    
Dry Weight Without Retarder (1)     lb (kg)     1326 (602)    
Dry Weight With Retarder (1)     lb (kg)     1476 (670)    
Dry Weight Without PTO     lb (kg)     -    
Dry Weight With PTO     lb (kg)     -    
Forward Reverse Gears     8F/1R    
Planetary Gear Ratios    
1F     5.73    
2F     3.57    
3F     2.72    
4F     1.95    
5F     1.43    
6F     1.00    
7F     0.74    
8F     0.63    
1R     -4.46    
Overall     9.10    
Torque Converters    
TC42531     STR 2.7    
TC42731     STR 2.3    
TC42833     STR 1.9    
( 1 ) Does not include crankshaft adapter, flex plates, starter ring gear, bolts, output yoke, and ECU. (29 kg (64 lb))

Description of Applications

On-Highway vehicles operate exlusively on roads that are improved or normally paved. The following are some typical vocations: linehaul, pickup and delivery, beverage delivery, public service dump trucks, utility trucks, tank trucks and tour coaches.

Motor Homes as in recreational vehicles with living accomodations.

Severe Duty vehicles operate both on and off highway. The following are some typical applications: dump trucks, transit mixers, refuse trucks, all wheel drive public utility trucks, snow removal, yard spotter, concrete pumper, heavy equipment transport and other vocations with severe PTO applications.

Emergency Vehicles as in fire trucks that are typically designed to NFPA guidelines.

Acronyms

Table 2
Acronyms     Description    
A and I     Application and Installation    
A/C     Air Conditioner    
ABS     Anti-lock Braking System    
ATF     Automatic Transmission Fluid    
CID     Component Identifier Diagnostic - code that informs the service personnel of specific component or system failure    
CTS     Controlled Throttle Shifting - significantly reduces power train stress and clutch wear by controlling engine speed, torque converter lockup, and transmission clutch engagement    
ECM     Engine Control Module - controls all aspects of an engine's emissions compliance, performance, operator/chassis interaction and diagnostics.    
ECU     Electronic Control Unit - electronic device used to control transmission functions    
ECPC     Electronic Clutch Pressure Control - design senses input from the transmission and the operator controls in order to modulate each individual clutch through a proportional electro-hydraulic valve    
FWH     Flywheel Wheel Housing    
LUC     Lockup Clutch    
OEM     Original Equipment Manufacturer    
PT     Power Train - transmission and auxiliary components    
PTO     Power Take-Off - referred to in this manual is engine rpm control initiated through a dedicated PTO ON/OFF switch circuit connected to the ECM Input No. 1    
SAE     Society of Automotive Engineers - standards    
STR     Stall Torque Ratio - torque converter stall torque ratio    
OMM     Operation and Maintenance Manual    
kPa     x 0.145 = pressure (PSI)    
bar     x 14.5 = pressure (PSI)    
kW     x 1.34 = horsepower    
L/min     x 0.26 = gallons/min    
N·m     x 0.74 = ft × lb    
SOS     Scheduled Oil Sampling    

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