980K Wheel Loader C13 Engine Supplement Caterpillar

Installation Procedure

Show/hide table



Illustration 1	g02586257

1. Use Tooling (C) and a suitable lifting device in order to lower the engine, torque converter, transmission and output transfer gears (41) into place. The weight of the engine and transmission is approximately 3389 kg (7472 lb).

Show/hide table



Illustration 2	g02590258

2. With Tooling (C) and the suitable lifting device still supporting the engine and transmission install bolt (40). Tighten bolt (40 ) to a torque of 900 ± 100 N·m (664 ± 74 lb ft). Repeat for the opposite side.

Show/hide table



Illustration 3	g02586180

3. Use two people in order to install mount assembly (39). The weight of mount assembly (39) is approximately 25 kg (55 lb). Install bolts (37) and (38). Tighten bolt (38) to a torque of 900 ± 100 N·m (664 ± 74 lb ft). Repeat for the opposite side.

Show/hide table



Illustration 4	g02585840

Show/hide table



Illustration 5	g02586181

Show/hide table



Illustration 6	g02586197

Show/hide table



Illustration 7	g02586257

4. Remove Tooling (C). Disconnect the suitable lifting device from lift points (36). Disconnect the suitable lifting device from Tooling (B) and Tooling (A). Remove Tooling (B) and Tooling (A) .

Show/hide table



Illustration 8	g02590380

5. Install the yoke and bolt (35). Install bolt (35) to the following torque 475 ± 60 N·m (350 ± 44 lb ft).

Show/hide table



Illustration 9	g02585578

Show/hide table



Illustration 10	g02585403

6. Install transmission oil fill tube assembly (34). Connect transmission oil fill tube assembly (34) .

Show/hide table



Illustration 11	g02585397

7. Connect hose assembly (33) to the steering pump.

Show/hide table



Illustration 12	g02585336

8. Connect cable assemblies (32) to the electronic starter motor.

Show/hide table



Illustration 13	g02585116

9. Connect harness assemblies (31) .

Show/hide table



Illustration 14	g02584176

10. Install clips (29) and (30) .

Show/hide table



Illustration 15	g02584116

11. Connect clamp (28) .

Show/hide table



Illustration 16	g02583917

12. Connect tube assemblies (27) .

13. Connect harness assembly (26) .

14. Connect ground strap (25) .

Show/hide table



Illustration 17	g02583197

15. Connect harness assembly (23) .

16. Connect hose assemblies (22) and (24) .

Show/hide table



Illustration 18	g02595296

17. Connect hose (18). Connect clamps (21). Connect hose assembly (20). Connect clamps (19) .

Show/hide table



Illustration 19	g02581222

Show/hide table



Illustration 20	g02581197

18. Install tube assemblies (17). Connect tube assemblies (17) to hose assemblies (16) .

Show/hide table



Illustration 21	g02580959

19. Use a suitable lifting device in order to install secondary steering pump (9). The weight of secondary steering pump (9) is approximately 38 kg (84 lb). Install nuts (15) .

Show/hide table



Illustration 22	g02580898

20. Install secondary steering valve (12) and bolts (13). Connect hose assemblies (14) .

Show/hide table



Illustration 23	g02580877

21. Connect hose assembly (11) to secondary steering valve (11) .

Show/hide table



Illustration 24	g02580740

22. Connect hose assembly (10) to secondary steering pump (9) .

Show/hide table



Illustration 25	g02580657

23. Reposition hose assembly (7) and install clamps (8) .

Show/hide table



Illustration 26	g02580638

24. Connect hose assembly (7) to the fuel tank.

Show/hide table



Illustration 27	g02580576

25. Reposition harness assemblies (6) and connect harness assemblies (6) .

Show/hide table



Illustration 28	g02580317

26. Connect all ten hose assemblies (5) and the cable strap assemblies.

Show/hide table



Illustration 29	g02580259

27. Reposition hoses (4) through the sound barrier (3).

Show/hide table



Illustration 30	g02580102

28. Connect hoses (2) .

Show/hide table



Illustration 31	g02580056

29. Connect hose (1) to the transmission oil cooler.

30. Fill the power train oil. Refer to Operation and Maintenance Manual, "Power Train Oil - Change" for the correct filling procedures.

End By:

1. Install the steering valve.
2. Install the center drive shaft.
3. Install the rear drive shaft.
4. Install the power train guard.
5. Install the crankcase guard.
6. Install the clean emissions module.
7. Install the hydraulic tank.