D6T Track-Type Tractor Machine Systems including Specifications Caterpillar


Tilt Cylinder (Bulldozer)

Usage:

D6T LGP EJJ

Specifications



Illustration 1g02367460

Table 1
SPECIFICATIONS FOR 233-9134 Tilt Cylinder Gp 
Callout  Part Number  Part Name  Specification Description 
2J-8489  Bearing  Inside diameter of bearing is 44.602 ± 0.025 mm (1.7560 ± 0.0010 inch).
Outside diameter of bearing is 54.115 ± 0.013 mm (2.1305 ± 0.0005 inch).
Install bearing flush with cylinder assembly. 
1J-2921  Bolt  Torque bolt to 2700 ± 275 N·m (1990 ± 203 lb ft).
Lubricate the threads of bolt prior to assembly. 
4T-0259  Piston  Diameter of a new piston is 164.59 ± 0.03 mm (6.480 ± 0.001 inch)
233-9135  Cylinder As  Bore of a new cylinder assembly is 165.15 ± 0.10 mm (6.502 ± 0.004 inch)
167-2208  Buffer Seal As  Lubricate the buffer seal with lubricant that is being sealed. 
167-2319  U-Cup Seal  Lubricate the U-cup seal with lubricant that is being sealed. 
225-3284  Wiper Seal  Apply Loctite Retaining Compund 620 to wiper seal groove prior to assembly.
Lubricate the seal with lubricant that is being sealed. 
1U-4069  Rod As  Diameter of a new rod assembly is 76.150 ± 0.038 mm (2.9980 ± 0.0015 inch)
328-2295  Head  Bore of a new head is 76.48 ± 0.03 mm (3.011 ± 0.001 inch)
10  6V-8133  Bolts  Torque bolts to 900 ± 100 N·m (664 ± 74 lb ft)

Removal Procedure

Start By:

  1. Release Hydraulic System Pressure.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.




    Illustration 2g01224736

  1. Remove bolts (1) and guard (2).


    Illustration 3g01224737

  2. Disconnect hose assemblies (3).


    Illustration 4g01260413

  3. Attach a suitable lifting device to the tilt cylinder. The weight of tilt cylinder (7) is approximately 125 kg (275 lb). Remove bolt (9), retainer (8), and pin (7). Raise the tilt cylinder to a horizontal position.

  4. Remove bolts (5), cap (4), and tilt cylinder (6).

Installation Procedure

  1. Install tilt cylinder (6) in the reverse order of removal.

    1. Tighten bolts (5) to a torque of 700 ± 90 N·m (516 ± 66 lb ft).

  2. After tilt cylinder (6) is installed.

    1. Check the hydraulic oil tank level. Refer to Operation and Maintenance Manual, "Hydraulic System Oil Level - Check" for the correct procedure.

    2. Cycle the cylinder three times, getting as close to the end of stroke without going to full stroke.

    3. Cycle the cylinder another time going to full stroke slowly. Do not hold in stall.

    4. After cycling the cylinder, check the hydraulic oil level again.

Disassembly and Assembly Information

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
Loctite Retaining Compound 620 
127-4904  Hydraulic Cylinder Repair Stand Gp 
1P-0510  Driver Gp 
1P-1831  Adapter 
4C-9633 Puller Stud 
9U-6833 Nut 
6V-3160 Double Acting Cylinder 
3S-6224 Electric Hydraulic Pump Gp 
9S-5565 Pin Puller Sleeve As 

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.




Illustration 5g02367459

(1) Use Tooling (D) to remove and install bearing.

(2) Lubricate threads of bolt. Torque for bolt ... 2700 ± 275 N·m (1990 ± 203 lb ft)

(3) Lubricate the buffer seal with lubricant that is being sealed.

(4) Lubricate the U-cup seal with lubricant that is being sealed.

(5) Apply Tooling (A) to wiper seal groove prior to assembly. Lubricate wiper seal with lubricant that is being sealed.

(6) Torque for bolts ... 900 ± 100 N·m (664 ± 74 lb ft)

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