- Compact Wheel Loader
- 914G (S/N: 7ZM1-UP; 9WM1-UP)
- Integrated Toolcarrier
- IT14G (S/N: 8ZM1-UP; 1WN1-UP)
- IT28G (S/N: WAC1-UP; EWF1-UP; 8CR1-UP; 9AR1-UP; DBT1-UP)
- Vibratory Compactor
- CP-433E (S/N: CYE1-UP; CFK1-UP)
- CP-533D (S/N: AFC1-UP; 6AZ1-UP)
- CP-563D (S/N: 9ZW1-UP)
- CP-663E (S/N: AFL1-UP)
- CS-433E (S/N: DAC1-UP; CFP1-UP)
- CS-531D (S/N: AGH1-UP; 3AZ1-UP; 4MZ1-UP)
- CS-533D (S/N: AET1-UP; 5CZ1-UP)
- CS-563D (S/N: 9MW1-UP; 2RZ1-UP)
- CS-573D (S/N: CMK1-UP; 2YZ1-UP)
- CS-583D (S/N: 2CZ1-UP)
- CS-663E (S/N: AEF1-UP)
- CS-683E (S/N: AGR1-UP)
- CS433E (S/N: ASH1-UP; DCL1-UP; CFX1-UP)
- CP-533D (S/N: AFC1-UP; 6AZ1-UP)
- Wheel Loader
- 924G (S/N: DDA1-UP; RBB1-UP; WMB1-UP; AAN1-UP; 9SW1-UP; 3PZ1-UP)
- 924GZ (S/N: RTA1-UP; AAB1-UP; 6YW1-UP; WGX1-UP; DFZ1-UP; 3DZ1-UP)
- 924H (S/N: HXC1-UP; JTM1-UP; KLN1-UP)
- 924HZ (S/N: WLB1-UP; PED1-UP)
- 928G (S/N: DJD1-UP; WLG1-UP; 6XR1-UP; 7SR1-UP)
- 928HZ (S/N: BYD1-UP; CXK1-UP)
- 930G (S/N: TWR1-UP; TFW1-UP)
- 930H (S/N: DHC1-UP; FTD1-UP)
- 938G Series II (S/N: RTB1-UP; CRD1-UP; PHN1-UP; B9Y1-UP)
- 938H (S/N: MJC1-UP; JKM1-UP; LKM1-UP)
- 924GZ (S/N: RTA1-UP; AAB1-UP; 6YW1-UP; WGX1-UP; DFZ1-UP; 3DZ1-UP)
Introduction
This Special Instruction outlines the basic procedure for modifying the 307-2634 Roof to service the 292-0509 Roof, the 180-5100 Roof, and the 111-0126 Roof.
Do not attempt any procedure in this Special Instruction until you have read the information and you understand the information.
Do not attempt to disassemble or assemble this machine until you read and understand the disassembly and assembly instructions. Improper disassembly and assembly procedures could result in injury or death. |
Accidental engine starting can cause injury or death to personnel working on the equipment. To avoid accidental engine starting, turn the battery disconnect switch to the OFF position. Remove the key for the battery disconnect switch. Use a secure padlock in order to lock the battery compartment access door. Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on. |
Refer to the Operation and Maintenance Manual for your machine.
Refer to the Disassembly and Assembly Manual for your machine.
Note: Permit only one operator on the machine. Keep other personnel away from the machine or in sight of the operator.
Required Parts
Required Parts | ||
---|---|---|
Part Number | Description | Quantity |
Roof | 1 | |
Plugs | 8(1) | |
Plugs | 4(2) |
(1) | Install the plugs in eight |
(2) | Install the plugs in four |
Remove the Former Roof
Note: Permit only one operator on the machine. Keep other personnel away from the machine or in sight of the operator.
- Park the machine on a smooth, level surface. Move away from other operating machines and away from personnel.
- Lower the work tools to the ground. Stop the engine.
- Engage the parking brake. Place blocks in front of the wheels and behind the wheels.
- Install the steering frame lock so that the machine cannot articulate.
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Illustration 1 g01461535 (1) Wire Harness
(2) Antenna cable - Disconnect harness (1) and antenna (2).
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Illustration 2 g01461530 (3) Bolts - Machines with 292-0509 Roof or 180-5100 Roof As, remove 12 bolts (3). Retain the bolts for installation.
Machines with 111-0126 Roof As, remove 24 screws and retainer plates. Retain for installation.
- Remove the lights, the antenna, and any accessories. Retain parts for installation in the new roof.
Modifications to the
- Enlarge the two holes (B) to a diameter of
8.6 mm (0.34 in) . - Leave the three holes (A) empty.
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Illustration 4 g01461166 - Ignore the four holes (C).
Illustration 3 | g01461167 |
Modifications to the
- Ignore two holes (E).
- Ignore three holes (D).
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Illustration 6 g01461192 - Ignore the four holes (F).
Illustration 5 | g01461190 |
Modifications to the
- Ignore the two holes (H).
- Ignore the three holes (G).
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Illustration 8 g01461230 - Ignore the four holes (J).
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Illustration 9 g01461228 (4) Supports
(M)15 mm (0.6 in) - Trim 24 of the supports (4) in order to allow clearance for the mounting bracket. Cut out the amount of material in dimension (M).
Note: At least
15 mm (0.6 in) clearance is required.Show/hide tableIllustration 10 g02803616 (A) 1269.9 mm (50 in)
(B)1136.7 mm (44.75 in)
(C)776.7 mm (30.60 in)
(D)325 mm (12.80 in)
(E)1287.3 mm (50.70 in)
(F)1116 mm (44 in)
(G)756 mm (30 in)
(H)576 mm (22.70 in)
(J)216 mm (8.50 in)
(K)148 mm (5.83 in)
(L)776.7 mm (30.60 in)
(M)1136.7 mm (44.75 in)
(N)1269.9 mm (50 in)
(P)98 mm (3.86 in)
(R)1234 mm (48.60 in) - Drill 11
13 ± 0.5 mm (0.50 ± 0.02 in) holes. Refer to Illustration 10.Show/hide tableIllustration 11 g01462229 - The three supports (L) in rear do not require removal.
Illustration 7 | g01461227 |
Install the New Roof in place of
- Install the lights, the antenna, and any accessories.
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Illustration 12 g01461530 - Install 12 bolts (3).
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Illustration 13 g01461535 (1) Harness
(2) Antenna - Connect harness (1) and antenna (2).
Install the New Roof in place of
- Install the lights, the antenna, and any accessories.
- Install 124-7363 Plate, 135-8658 Plate As, 151-8114 Plate As and 151-8112 Plate As into the roof. Install 2 118-7256 Studs into each retainer plate to align plates with roof holes.
- Clean areas of roof surface where adhesive sealant will be applied with alcohol.
- Apply adhesive sealant to cab sheet metal completely around the perimeter of roof mounting pattern.
Illustration 14 | g02814397 |
(3) bolts |
- Install 24 screws, removing 118-7256 Studs as screws are installed in each plate.
- After torquing roof screws, remove excess sealant. Wipe in a horizontal direction along roof to cab sheet metal joint.
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Illustration 15 g02804979 (1) Harness
(2) Antenna - Use four 9C-0071 Plugs and eight 8P-6364 Plugs for the holes in the new roof.
- Connect harness (1) and antenna (2).