G3500 A3 Engines Caterpillar


Engine Sensors

Usage:

G3508 DLR
The information from the sensors enables the electronic control module (ECM) to control the engine as efficiently as possible over a wide range of operating conditions.

The sensors also enable the ECM to activate alarms, derates, and shutoffs in response to abnormal operation. The functions of the sensors are described below.



Illustration 1g01249176
Front view
(1) Manifold air pressure sensor


Illustration 2g01249186
Top view on the front of the engine
(2) Manifold air temperature sensor
(3) Engine coolant temperature
(4) Pressure sensor for unfiltered oil
(5) Pressure sensor for filtered oil
(6) Engine coolant pressure sensor (outlet)
(7) Engine oil temperature sensor


Illustration 3g01249187
Left rear view
(8) Oxygen sensor (if equipped)
(9) Buffer for the oxygen sensor (if equipped)
(10) Speed/timing sensor


Illustration 4g01389247
Rear view
(11) NOX sensor (if equipped)
(12) Buffer for the NOX sensor (if equipped)


Illustration 5g01389923
Right side view
(13) Detonation sensor
(14) Pressure switch for the engine's coolant (inlet)

Manifold air pressure sensor (1) - The sensor for inlet manifold air pressure is connected to the air inlet manifold. The sensor monitors the absolute manifold air pressure. This is the atmospheric pressure plus the gauge pressure. The information is used by the control system to calculate the air flow. To observe the output value of the sensor, use Cat ET to view the "Inlet Manifold Air Pressure (abs)" parameter.

Manifold air temperature sensor (2) - A sensor for monitoring the manifold air temperature is located in the inlet elbow for the number one cylinder head. Excessive manifold air temperature can activate an alarm or a shutdown during high load or low load operation. The trip points for activation can be programmed with Cat ET. To observe the value of the output of the sensor, use Cat ET to view the "Inlet Air Temperature" parameter.

Engine coolant temperature sensor (3) - The temperature sensor is located in the water temperature regulator housing. To monitor the coolant temperature, the element must be in contact with the coolant. Otherwise, the sensor will not function properly. A high coolant temperature will activate an alarm or a shutdown. A low coolant temperature will only activate an alarm. The trip points for the activation can be programmed with Cat ET. The engine can be restarted after a shutdown due to high engine coolant temperature. However, another shutdown will occur after one minute if the temperature remains high. To observe the value of the output of the sensor, use Cat ET to view the "Engine Coolant Temperature" parameter.

Oil pressure sensors (4) and (5) - The engine oil pressure is measured before the oil filters (4) and after the oil filters (5). An alarm or a shutdown can be activated by any of the following occurrences: low filtered oil pressure, low oil filter differential pressure and high oil filter differential pressure. The trip point for the activation of a warning or a shutdown for oil filter differential pressure can be programmed with Cat ET. To observe the value of the output of the sensor, use Cat ET to view the "Engine Oil Pressure" or the "Unfiltered Engine Oil Pressure" parameter.

Engine coolant pressure sensor (6) - A pressure switch is located at the outlet for the engine jacket water. If the outlet pressure is too low, the control system will activate a shutdown.

Engine oil temperature sensor (7) - An oil temperature sensor measures the engine oil temperature. A high oil temperature will activate an alarm or a shutdown. The trip points can be programmed with Cat ET. To observe the output value of the sensor, use Cat ET to view the "Engine Oil Temperature" parameter.

Oxygen sensor (8) and oxygen buffer (9) - If the engine uses oxygen feedback in order to control the air/fuel ratio, the oxygen sensor and the oxygen buffer generate a signal that is proportional to the percent of oxygen in the exhaust manifold. The control system uses the signal to adjust the air/fuel ratio in order to achieve the level of emissions that is desired. To observe the output value of the sensor, use Cat ET to view the "Actual Oxygen" parameter.

Speed/timing sensor (10) - The engine speed/timing sensor is located on the rear end of the left camshaft. The engine speed/timing sensor is monitored in order to determine the position of the crankshaft and the engine rpm. The control system uses the position of the crankshaft to determine the ignition timing. To observe the engine speed in rpm, use Cat ET to view the "Engine Speed" parameter.

NOX sensor (11) and NOX buffer (12) - If the engine uses NOX feedback in order to control the air/fuel ratio, the NOX sensor and the NOX buffer generate a signal that is proportional to the percent of NOX in the exhaust manifold. The control system uses the signal to adjust the air/fuel ratio in order to achieve the level of emissions that is desired. To observe the output value of the sensor, use Cat ET to view the "Actual NOx" parameter.

Detonation sensors (13) - The detonation sensors monitor the engine for mechanical engine vibrations. Each sensor monitors each bank of cylinders. The sensor produces a voltage signal that is proportional to the engine detonation. If detonation occurs, the ECM retards the ignition timing in order to reduce detonation.

Pressure switch for the inlet of the coolant (14) - A pressure switch is located at the inlet for the engine jacket water. If the inlet pressure is too high, the switch will activate a shutdown. To observe the status of the switch, use the Caterpillar Electronic Technician (ET) to view the "Engine Coolant Pump Pressure" parameter.

Caterpillar Information System:

C11 and C13 Industrial Engines Safety Messages
C175 Generator Sets Engine Crankcase Breather - Clean
C280 Marine Auxiliary Engines Electrical Connectors and Functions
C4.4 (Mech) Industrial Engine Alternator Belt - Inspect/Adjust/Replace - Poly V-Belt
3516 Generator Set Engine Fuel Injector
C175 Generator Sets Crankshaft Vibration Damper - Inspect
C15 Petroleum Engine Engine Oil Level - Check
C15 Petroleum Generator Set Engines Engine Oil Pressure Sensor
C15 On-Highway Engine Water Temperature Regulator
3508, 3512, and 3516 Generator Sets Cooling System Coolant Level - Check
3508, 3512, and 3516 Generator Sets Cooling System Coolant (ELC) - Change
C9 Marine Engines and C9 Marine Generator Sets Engine Oil Filter Base
C280 Marine Propulsion Engines System Configuration Parameters
3516 Generator Set Engine Air Cleaner
CX31 On-Highway Transmission Transmission Planetary Troubleshooting
CX28, CX31 and CX35 On-Highway Transmissions Power Train Electronic Control System Transmission, SPN 3823 - FMI 3
C15 Petroleum Generator Set Engines Atmospheric Pressure Sensor
C13, C15, and C18 Generator Set Engines Turbocharger Outlet Pressure Sensor
C280 Marine Propulsion Engines Customer Parameters Worksheet
C27 and C32 Engines for Caterpillar Built Machines Speed/Timing Sensor
C280 Marine Auxiliary Engines Replacing the ECM
CX28, CX31 and CX35 On-Highway Transmissions Power Train Electronic Control System Transmission, SPN 168 - FMI 3
CX28, CX31 and CX35 On-Highway Transmissions Power Train Electronic Control System Transmission, SPN 168 - FMI 4
CX28, CX31 and CX35 On-Highway Transmissions Power Train Electronic Control System Electrical Connector - Inspect
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.