3500 Locomotive Engines Caterpillar


Jacket Water Cooling Circuit

Usage:

3512 2WK



Illustration 1g01232897

Typical example

(1) Coolant outlet line from the turbocharger

(2) Regulator housing

(3) Coolant inlet line to the turbocharger bearings

(4) Water manifold

(5) Cylinder head

(6) Coolant line to block

(7) Oil cooler

(8) Coolant inlet line to the aftercoolers

(9) Jacket water pump

(10) Bypass line

Coolant goes into the water pump inlet and flow is divided at the outlet of the water pump. Part of the coolant flow is sent to the aftercooler through line (8). The remainder of the coolant goes through the oil cooler (7) .

On the 3516 engine, coolant enters the aftercoolers through an elbow between the aftercoolers. The coolant goes through each aftercooler core and into a passage in the front and the rear of the block.

On the 3508 engine and the 3512 engine, coolant enters the aftercooler through an elbow at the front of the aftercooler. The coolant goes through the aftercooler core and into the block through an elbow at the rear of the block.

The coolant from the oil cooler flows into the water jacket of the block at the right rear cylinder. The coolant goes to both sides of the block through distribution manifolds that are connected to the water jacket of all the cylinders. The main distribution manifold is located just above the main bearing oil gallery.

The coolant flows upward through the water jackets and around the cylinder liners from the bottom to the top. The hottest temperature is near the top of the cylinder liners. The water jacket is made smaller near the top of the cylinder liners. The smaller passageway causes the coolant to flow faster for better cooling of the cylinder liners. Coolant from the top of the cylinder liners goes into cylinder head (5) which sends the coolant around the parts which have the hottest temperature. Coolant then goes to the top of the cylinder head. Coolant flows through an elbow. There is an elbow at each cylinder head. Coolant goes into a water manifold (4) at each bank of cylinders. Coolant goes through the manifold to regulator housing (2) .

Regulator housing (2) has an upper flow section and a lower flow section. The regulator housing uses four temperature regulators. The sensing bulbs of the four temperature regulators are in the coolant in the lower section of the housing. Before the regulators open, cold coolant is sent through the bypass line back to the inlet of jacket water pump (9). As the temperature of the coolant increases, the regulators start to open and coolant flow in bypass line (10) is restricted. Some coolant is sent through the outlets to the source for the jacket water coolant. Also, coolant flows from the upper regulator housing to the bearing housing for the turbocharger (3). The coolant is then returned to the source for the jacket water coolant.

Caterpillar Information System:

3126B and 3126E Truck Engines Belt Tensioner
CX31 On-Highway Transmission Power Train Torque Converter Housing - Install
CX31 On-Highway Transmission Power Train Torque Converter Housing - Remove
Filtration Procedure for Motor Grader Hydraulic Oil. {0680, 0768, 5050, 5056} Filtration Procedure for Motor Grader Hydraulic Oil. {0680, 0768, 5050, 5056}
3512B Oil Well Servicing Engine (ADEM III) Electrical Connectors and Functions
CX31 On-Highway Transmission Power Train Torque Converter - Remove
C6.6 Generator Set Speed Control (Analog) - Test
C6.6 Marine Generator Set Low Power
CX31 On-Highway Transmission Power Train Torque Converter - Install
C6.6 Marine Generator Set Intermittent Low Power or Power Cutout
C6.6 Generator Set Engine Misfires, Runs Rough or Is Unstable
Oil Pan and Joint{1302, 7555} Oil Pan and Joint{1302, 7555}
3126B and 3126E Truck Engines Belt Tensioner
C6.6 Engines for Caterpillar Built Machines Vibration Damper and Pulley
3512B Oil Well Servicing Engine (ADEM III) Start/Run/Stop Switch
DE Series Generator Set With Cat C7.1 Engine Additional Messages
C11 and C13 Petroleum Engines Monitoring System - If Equipped
3512B Oil Well Servicing Engine (ADEM III) Boost Pressure Above Normal
C6.6 Generator Set Speed Control (PWM) - Test
G3500 Engines Sensors and Electrical Components
C6.6 Generator Set Starting Aid (Glow Plug) Relay Circuit - Test
C6.6 Generator Set Wastegate Solenoid - Test
2006/01/01 New Guidelines for Inspecting Pistons {1214}
C6.6 Generator Set System Overview
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.