3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors Caterpillar


Connecting Rod

Usage:

789C 2BW


图 1g02573279

表 1
技术规格 - 230-2516 连杆组件 
项目  数量  零件  技术规格说明 
安装新的顶端套筒时,确保套筒 (2) 和连杆的钻孔 (1) 之间没有残留的污垢或机加工碎屑。 参考图 1。 
采用以下步骤清洁钻孔 (1):
1. 用适当的清洗液清洁钻孔。 采用喷嘴以从连杆大端清洗钻孔。
2. 用硬塑鬃刷清洁钻孔。 不要划伤精加工面。 
7N-2405 螺栓  采用以下步骤拧紧连杆螺栓:
螺栓 1 和螺栓 2 必须在具有轴承止动舌和定位销 (3) 的连杆盖的同一端。
1. 组装前,将 Molylube 涂覆在螺栓螺纹、螺栓杆和螺栓座上。
2. 接着,将螺栓 1 和螺栓 2 依次拧紧至 90 ± 5 N·m (66 ± 4 lb ft)
3. 接着,将螺栓 3 和螺栓 4 依次拧紧至 90 ± 5 N·m (66 ± 4 lb ft)
4. 再将螺栓 3 和螺栓 4 依次拧紧至 90 ± 5 N·m (66 ± 4 lb ft)
5. 将各螺栓多拧紧 90 ± 5 度。 
将连杆和活塞总成装配到发动机时,该斜面侧必须与曲轴销止推面相邻。 相对侧将压住与相同曲柄销相配合的连杆。 
安装活塞销的套筒前,必须加热连杆。 请勿使用喷枪加热连杆。
安装活塞销的衬套前,必须从 175 to 260 °C (347 to 500 °F) 加热连杆。 加热连杆的最小长度为 105 mm (4.1 inch)。 
230-2519 衬套  安装后衬套上的活塞销孔径为 70.000 ± 0.008 mm (2.7559 ± 0.0003 inch)
连杆上的活塞销衬套孔径为 75.760 ± 0.015 mm (2.9827 ± 0.0006 inch)。 
活塞销衬套接头任一侧中心线上方的角度为 10 度。 
中心间的距离为 392.5 mm (15.45 inch)。 
在连杆孔径中心线处对连杆轴承进行测量。
曲轴连杆轴承的孔径为 135.133 to 135.194 mm (5.3202 to 5.3226 inch)
连杆轴承与新曲轴的间隙为 0.107 to 0.218 mm (0.0042 to 0.0086 inch)。 
7N-2043 定位销  定位销在连杆盖上的延伸长度为 4.0 ± 0.5 mm (0.16 ± 0.02 inch)。 
向连杆螺栓施加最终扭矩后,曲轴连杆轴颈的轴承连杆孔径为 143.028 ± 0.015 mm (5.6310 ± 0.0006 inch)
同一个新曲轴销上的两个连杆之间的侧隙为 0.850 ± 0.332 mm (0.0335 ± 0.0131 inch)。 

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