C6.6 Engines for Caterpillar Built Machines Caterpillar


Crankshaft

Usage:

CS-56B 437



图 1g01349782

典型实例

(1) 曲轴齿轮

(2) 曲轴

(3) 曲轴止推垫圈

安装到曲轴上的齿轮的最大允许温度 ... 180 °C (356 °F)

新曲轴端隙 ... 0.17 至 0.41 mm (0.0067 至 0.0161 in)

止推垫圈的标准厚度 ... 2.69 至 2.75 mm (0.1059 至 0.1083 in)

止推垫圈的加大尺寸厚度 ... 2.89 至 2.95 mm (0.1138 至 0.1161 in)




图 2g01349784

典型实例

表 1
曲轴轴颈的缩小尺寸直径    
尺寸    
0.25 mm (0.010 in)
   

0.51 mm (0.020 in)
   

0.76 mm (0.030 in)
   
A    
83.756 至 83.736 mm (3.2975 至 3.2967 in)    

83.502 至 83.482 mm (3.2875 至 3.2867 in)    

83.248 至 83.228 mm (3.2775 至 3.2767 in)    
B    
71.746 至 71.726 mm (2.8246 至 2.8239 in)    

71.492 至 71.472 mm (2.8146 至 2.8139 in)    

71.238 至 71.218 mm (2.8046 至 2.8039 in)    
C    
38.165 mm (1.5026 in)    

38.165 mm (1.5026 in)    

38.165 mm (1.5026 in)    
D     最大
35.38 mm (1.3929 in)    
最大
35.38 mm (1.3929 in)    
最大
35.38 mm (1.3929 in)    
E    
35.5 至 35.7 mm (1.3976 至 1.4055 in)    

35.5 至 35.7 mm (1.3976 至 1.4055 in)    

35.5 至 35.7 mm (1.3976 至 1.4055 in)    
F     不要加工该直径。     不要加工该直径。     不要加工该直径。    

表 2
曲轴臂加工区域的最小宽度    
臂     1     2 至 9     10 和 11     12    

25.11 mm (0.9886 in)

22.86 mm (0.9000 in)    

23.15 mm (0.9114 in)    

26.86 mm (1.0575 in)    

如有必要,加工止推面以清除损坏。 有关信息,请参阅表 2。




图 3g01283112

(4) 轴颈 #1

(5) 轴颈 #2

(6) 轴颈 #3

(7) 轴颈 #4

(8) 轴颈 #5

(9) 轴颈 #6

(10) 轴颈 # 7

请参阅表 3 以了解曲轴轴颈的跳动量。

表 3
轴颈     轴颈的跳动量    
(1)     安装    
(2)    
0.05 mm (0.0020 in)    
(3)    
0.1 mm (0.0039 in)    
(4)    
0.15 mm (0.0059 in)    
(5)    
0.1 mm (0.0039 in)    
(6)    
0.05 mm (0.0020 in)    
(7)     安装    

必须加工所有曲轴轴颈的半径。 该加工必须使曲轴恢复为原装标准。 该半径必须能使轴颈和侧加工面间实现平稳过渡。




图 4g01283119

典型实例

加工曲轴后,必须将机油孔 (11) 边缘加工至原装标准。

机油孔

机油孔边缘的最大半径 ... 0.5 mm (0.0197 in)

所有轴颈表面抛光 ... Ra 0.2 微米

所有半径表面抛光 ... Ra 0.4 微米

机加工后,检查曲轴有无结构性裂纹。

有关连杆轴承轴颈和连杆轴承的更多信息,请参阅技术参数模块, "连杆轴承轴颈"部分。

有关主轴承轴颈和主轴承的信息,请参阅技术参数模块, "主轴承轴颈"部分。

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