Flywheel - Remove and Install
Removal Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7573     | Link Bracket     | 2     |
B     | -     | Guide Stud (M 12 X 1.75 by 6 inch)     |
2     |
- Attach Tooling (A) and a suitable lifting device to flywheel (1). The weight of flywheel (1) is approximately 23 kg (50 lb).
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Illustration 1 | g01185033 |
- Remove two bolts (2) and install Tooling (B). Remove remaining bolts (2) .
- Remove flywheel (1) .
- Place the flywheel on a suitable block. Use a hammer and a punch in order to remove the flywheel ring gear.
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7573     | Link Bracket     | 2     |
B     | -     | Guide Stud (M 12 X 1.75 by 6 inch)     |
2     |
C     | 9S-3263     | Thread Lock Compound     | 1     |
- Raise the temperature of the flywheel ring gear. Do not use a torch to heat the flywheel ring gear. Position the flywheel ring gear on the flywheel with the part number toward the crankshaft.
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Illustration 2 | g01185033 |
- Attach Tooling (A) and a suitable lifting device to flywheel (1). The weight of flywheel (1) is approximately 23 kg (50 lb). Position flywheel (1) on Tooling (B) .
- Apply Tooling (C) to the threads of bolts (2). Install bolts (2). Remove Tooling (B) and install remaining bolts (2) .
- Tighten the bolts evenly to a torque of 120 ± 20 N·m (90 ± 15 lb ft).
- Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel - Inspect".
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