2000/02/14 Caterpillar


The Track Rollers With Symmetric Duo-Cone Seals Have Been Improved {4180, 7561}

Usage:

D11N 4HK
Track-Type Tractor:
D11N (S/N: 4HK; 74Z)
D11R (S/N: AAF; 9TR; 8ZR; 9XR; 7PZ)

Description of Change: The symmetric seal roller that was introduced in IRM, UC98-16 now uses a stronger retainer, smaller collars, longer bolts and counterbored bolt holes in the rim.

These features provide improved retention of the retainer bolts. Both the former symmetric duo-cone seal roller and the inverted duo-cone seal roller are cancelled and replaced by the improved design.

------ CAUTION! ------

Longer retainer bolts are required with the new roller shell.


Adaptable To: The improved rollers are adaptable to D11N (S/N: 4HK1-UP; 74Z1-UP), and D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP) Track-Type Tractors. The improved rollers are effective with D11R (S/N: AAF134-UP; 7PZ298-UP) Track-Type Tractors.

Parts Service For Former Inverted Duo-Cone Seal Rollers

Use Tables 1 through 5 to service former inverted duo-cone seal rollers.




Illustration 1g00666257

6I-9717 Track Roller




Illustration 2g00664803

6I-9718 Double Flange Track Roller

Table 1
Former Inverted Duo-Cone Seal Rollers    
Item     Qty     Former Pt. No.     New Pt. No.    
    1     6I-9718 Double Flange Track Roller     184-6306 Double Flange Track Roller    
    1     6I-9717 Single Flange Track Roller     184-6305 Single Flange Track Roller    
1     1     6I-9715 Single Flange Roller and Bearing     186-5319 Single Flange Roller and Bearing and twelve 9X-8881 Bolts    
11     1     6I-9716 Double Flange Roller and Bearing     186-5318 Double Flange Roller and Bearing and twelve 9X-8881 Bolts    
9     1     6T-9366 Track Roller Shaft     184-6306 Double Flange Track Roller
or 184-6305 Single Flange Track Roller    

Table 2
Serviceable Parts for the Inverted Track Rollers    
Item     Qty     Pt. No.     Description    
2     12     0S-1589     Bolt (44 long hex)    
3     12     5P-8247     Washer    
4     2     6I-9710     Retainer    
5     2     6T-5246     Stabilizer    
6     2     7T-0157     Duo-Cone Seal    
7     2     8E-6644     Thrust Washer    
8     2     8F-8733     O-ring Seal    
10     1     9G-4872     Stopper    
12     1     6Y-0473     Plug    
   
2100 ± 50 mL (0.555 ± 0.013 US gal)    
8C-3698     Oil (SAE 30)    

Parts Service For Former Symmetric Duo-Cone Seal Rollers




Illustration 3g00666262

156-1007 Track Roller




Illustration 4g00664826

156-1008 Double Flange Track Roller

Table 3
Former Symmetric Duo-Cone Seal Rollers    
Former Pt. No.     New Pt. No.    
156-1008 Double Flange Track Roller     184-6306 Double Flange Track Roller    
156-1007 Single Flange Track Roller     184-6305 Single Flange Track Roller    

For rebuild of former symmetric groups, the former parts in Table 4 must be replaced.

Table 4
Former Parts Must Be Replaced    
Item     Qty     Former Pt. No.     New Pt. No.    
1     1     6I-9715 Single Flange Roller and Bearing     186-5319 Single Flange Track Roller    
13     1     6I-9716 Double Flange Track Roller     186-5318 Double Flange Track Roller    
6     2     154-3304 Seal Collar     184-2607 Seal Collar    
8     2     155-9021 Retainer     180-4995 Retainer    
10     12     0S-1589 Bolt     031-1382 Bolt    

Table 5
Serviceable Parts for Both Former and New Groups    
Item     Qty     Pt. No.     Description    
2     2     7R-8872     O-ring Seal    
3     1     9G-4872     Stopper    
4     2     8E-6644     Thrust Washer    
5     2     8F-8733     O-ring Seal    
7     1     155-2048     Shaft    
9     2     162-7864     Duo-Cone Seal    
11     12     5P-8247     Washer    
12     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
8C-3698     Oil (SAE 30)    

Former symmetric duo-cone seal rollers may be reworked. Use the following procedure.

  1. Disassemble the 156-1007 Track Roller or 156-1008 Double Flange Track Roller .

  1. Drill twelve holes 16.5 + .4 - .15 mm (0.650 + 0.016 - 0.006 inch) diameter counterbore 18 ± 1 mm (0.709 ± 0.040 inch) deep.

  1. Discard two 155-9021 Retainers (8). Replace the former retainers with two 180-4995 Retainers .

  1. Discard two 154-3304 Collars (6). Replace the former collars with two 184-2607 Collars or lathe turn the 154-3304 Collars to an OD of 124 ± .25 mm (4.882 ± 0.010 inch).

  1. Discard twelve 0S-1589 Bolts (10). Replace the former bolts with twelve 031-1382 Bolts .

  1. Reassemble as 184-6305 Track Roller or 184-6306 Double Flange Track Roller .

Parts Service For New Symmetric Duo-Cone Track Rollers

Use Tables 6 and 7 to service the new symmetric duo-cone rollers.




Illustration 5g00672326

184-6306 Double Flange Track Roller

Table 6
New 184-6306 Symmetric Duo-Cone Rollers    
Item     Qty     Pt. No.     Description    
1     1     186-5318     Double Flange Track Roller    
2     2     184-2607     Collar    
3     2     180-4995     Retainer    
4     2     162-7864     Duo-Cone Seal    
5     1     155-2048     Shaft    
6     12     031-1382     Bolt    
7     12     5P-8247     Washer    
8     2     8F-8733     O-ring Seal    
9     2     8E-6644     Thrust Washer    
10     2     7R-8872     O-ring Seal    
11     1     9G-4872     Stopper    
12     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
8C-3698     Oil (SAE 30)    



Illustration 6g00664807

184-6305 Track Roller

Table 7
New 184-6305 Symmetric Duo-Cone Rollers    
Item     Qty     Pt. No.     Description    
1     1     186-5319     Double Flange Track Roller    
2     2     184-2607     Collar    
3     2     180-4995     Retainer    
4     2     162-7864     Duo-Cone Seal    
5     1     155-2048     Shaft    
6     12     031-1382     Bolt    
7    
12    
5P-8247     Washer    
8     2     8F-8733     O-ring Seal    
9     2     8E-6644     Thrust Washer    
10     2     7R-8872     O-ring Seal    
11     1     9G-4872     Stopper    
12     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
8C-3698     Oil (SAE 30)    

Parts Service For Former Arctic Track Rollers




Illustration 7g00666280

161-6631 Double Flange Track Roller




Illustration 8g00666285

161-6632 Track Roller

Use Tables 8 through 10 to service the former arctic symmetric duo-cone seal rollers.

Table 8
Former Arctic Symmetric Duo-Cone Seal Rollers    
Former Pt. No.     New Pt. No.    
161-6631 Double Flange Track Roller     150-1312 Double Flange Track Roller    
161-6632 Single Flange Track Roller     150-1311 Single Flange Track Roller    

For rebuild of former symmetric groups, the former parts in Table 9 must be replaced.

Table 9
Former Parts Must Be Replaced    
Item     Qty     Former Pt. No.     New Pt. No.    
1     1     6I-9716 Double Flange Track Roller     186-5318 Double Flange Track Roller    
2     1     6I-9715 Single Flange Roller and Bearing     186-5319 Single Flange Track Roller    
3     2     155-9021 Retainer     180-4995 Retainer    
4     2     154-3304 Seal Collar     184-2607 Seal Collar    
5     12     0S-1589 Bolt     031-1382 Bolt    

Table 10
Serviceable Parts for Both Former and New Groups    
Item     Qty     Pt. No.     Description    
6     12     5P-8247     Washer    
7     2     7R-8872     O-ring Seal    
8     2     8E-6644     Thrust Washer    
9     2     8F-8733     O-ring Seal    
10     1     155-2048     Shaft    
11     2     107-9621     Duo-Cone Seal    
12     1     8E-6620     Stopper    
13     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
109-6411     Oil (SAE 5W40)    

Parts Service For New Arctic Track Rollers




Illustration 9g00666271

150-1311 Track Roller

Table 11
New Arctic Symmetric Duo-Cone Rollers    
Item     Qty     Pt. No.     Description    
1     1     186-5319     Double Flange Track Roller    
2     2     184-2607     Collar    
3     2     180-4995     Retainer    
4     2     107-9621     Duo-Cone Seal    
5     1     155-2048     Shaft    
6     12     031-1382     Bolt    
7     12     5P-8247     Washer    
8     2     8F-8733     O-ring Seal    
9     2     8E-6644     Thrust Washer    
10     2     7R-8872     O-ring Seal    
11     1     9G-4872     Stopper    
12     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
141-3339     Oil (SAE 5W40)    



Illustration 10g00666355

150-1312 Double Flange Track Roller

Table 12
New Arctic Symmetric Duo-Cone Rollers    
Item     Qty     Pt. No.     Description    
1     1     186-5318     Double Flange Track Roller    
2     2     184-2607     Collar    
3     2     180-4995     Retainer    
4     2     107-9621     Duo-Cone Seal    
5     1     155-2048     Shaft    
6     12     031-1382     Bolt    
7     12     5P-8247     Washer    
8     2     8F-8733     O-ring Seal    
9     2     8E-6644     Thrust Washer    
10     2     7R-8872     O-ring Seal    
11     1     9G-4872     Stopper    
12     1     6Y-0473     Plug    
   
1850 ± 50 mL (0.436 ± 0.013 US gal)    
141-3339     Oil (SAE 5W40)    

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