515 and 525 Wheel SkiddersMachine Systems Caterpillar


Control Valve (Winch) - Assemble - C-500 Series Winch

Usage:

525 1DN

Assembly Procedure

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.



    Illustration 1g00601752

  1. Install nipple assemblies (20) and O-ring seals (15). Install plug (21) and O-ring seal (16).

  2. Install relief valve (19), O-ring seal (17), and O-ring seal (18) into valve body (1).


    Illustration 2g00601744

  3. Install lip seal (14) into valve body (1).


    Illustration 3g00601740


    Illustration 4g00602117
    Dimension (A) is equal to 51.56 ± 0.76 mm (2.030 ± 0.030 inch).

  4. Assemble bolt (7), washers (8), washer (9), spring (10), exterior tube (11), interior tube (12), and washer (13) onto spool (6).

    Note: Dimension (A) should be equal to 51.56 ± 0.76 mm (2.030 ± 0.030 inch).



    Illustration 5g00601691

  5. Install spool assembly (6) into valve body (1).

  6. Install spring retainer (4) and O-ring seal (5) into valve body (1).


    Illustration 6g00601679

  7. Install plug (2) and O-ring seal (3) into valve body (1).

End By:

  1. Install the winch control valve. Refer to Disassembly and Assembly, "Control Valve (Winch) - Install" for the machine that is being serviced.
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