561N, 572R Series II and 572R Pipelayers and D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II and D8R Series II Track-Type Tractors Power Train Electronic Control System Caterpillar


Calibration Operation

Usage:

D6R 1RW

Table 1
Calibration Modes 
Parking
Brake
Status 
Submode(1)
Number 
Submode Description 
Steering/Braking Calibration Mode
Mode No. 6... D5N, D6N, D6R Series II, D7R Series II, 561N, 572R Series II, D8R Series II, D10R, and D11R
Mode No. 5...D5M, D6M, D6R, and D7R, 572R 
ON  01  Set Application 
OFF  02  Left Brake Adjustment 
OFF  03  Right Brake Adjustment 
ON  04  Left Steer Clutch High Pressure Adjustment 
ON  05  Right Steer Clutch High Pressure Adjustment 
OFF  06  Left Brake Low Pressure Adjustment 
OFF  07  Right Brake Low Pressure Adjustment 
ON  08  Left Steer Clutch Low Pressure Adjustment 
ON  09  Right Steer Clutch Low Pressure Adjustment 
Transmission Calibration Mode
Mode No. 7... D6R Series II, D7R Series II, 572R Series II, D8R Series II, D10R, and D11R
Mode No. 6... D5M, D5N, D6M, D6N, D6R, D7R and 561N 
ON  20  Set Forward High Speed Lockout 
ON  21  Set Reverse High Speed Lockout 
ON  22  Transmission Direction Lever Adjustment 
ON  31(2)  Clutch 1 Engagement Calibration 
ON  32(2)  Clutch 2 Engagement Calibration 
ON  33(2)  Clutch 3 Engagement Calibration 
ON  34(2)  Clutch 4 Engagement Calibration 
ON  35(2)  Clutch 5 Engagement Calibration 
ON  40(2)  Clutch Fill Calibration 
Component Data Display Mode
Mode No. 8... D6R Series II, D7R Series II, D8R Series II, D10R, and D11R
Mode No. 7... D5M, D5N, D6M, D6N, D6R, D7R and 561N 
ON  None  Component Data 
(1) Only the submodes that are required for a particular machine will appear. Ex: right brake adjustment is not available on a D/S machine. Submodes 10 through 19, 23 through 30, and 36 through 39 are not used at this time.
(2) Not available on D10r (3KR) and D11R.

Note: The submodes 01 through 40 are used to perform actual tests and adjustments. Only enter the submodes when the procedures that are described in the Testing and Adjusting, "Calibration" are performed.

The power train ECM uses the main display module on the Caterpillar Monitoring System for showing calibration information to service personnel. Calibration information concerning the power train system is sent on the CAT data link to the Caterpillar Monitoring System. Service personnel must be familiar with the Caterpillar Monitoring System in order to calibrate the Power Train Electronic Control System.

For calibrating the Power Train Electronic Control System, service personnel must place the Caterpillar Monitoring System in one of the three Calibration Modes. The calibration modes provide access to the power train ECM. The information for the calibration of the power train is shown in the display area of the monitor. The 4C-8195 Control Service Tool is used for changing the display mode of the monitor. See Testing and Adjusting, "Calibration".

The calibration modes are used to perform several adjustments to the Power Train Electronic Control System. The system will function without most of these adjustments, but the best performance will result only after these adjustments are made. Status information which may be helpful during troubleshooting is also provided. The calibration modes and submodes are listed in the preceding chart. The scroll switch on the 4C-8195 Control Service Tool is used for changing the submodes.

The power train ECM determines the submodes that are required for the specific machine. Only the submodes that are required for the particular machine will appear. Some of the submodes are available only when the parking brake is ON. These submodes will not appear when the parking brake is OFF.

The component data display mode will show the values of the data that is received by the ECM. The data is received from system components of the power train. Each of the components is referenced by a unique CID (Component Identifier). Use the "+" and the "-" on the clear switch of the service tool in order to scroll through the component list. The CID for a component will be displayed for 2 seconds. The parameter value for that component will be displayed after the CID is displayed. The components are in numerical order by the CID. For a list of component identifiers, see Testing and Adjusting, "Troubleshooting Diagnostic Codes". The values for different types of components appear in the following forms:

The data for the position sensor is displayed in "%" duty cycle.

The data for the temperature sensor is displayed in °C.

Data for switches is displayed by using "O" and "C" for each throw of the switch. "O" stands for "Open". "C" stands for "Closed". The normally open contact is displayed by the left character for double-throw switches. The normally closed contact is displayed by the right character.

Currents for proportional solenoids are shown on a 0 - 255 scale. "0" represents no current and "255" represents full current.

Currents for On/Off solenoids are displayed by using "0" for OFF and "1" for ON.

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