PMG3516 Power Module Caterpillar

Maintenance Interval Schedule

Usage:

PMG3516 CFD

Before performing any operation or maintenance procedures, ensure that the safety information, warnings, and instructions are read and understood.

Failure to adhere to proper maintenance intervals may result in the degradation of the engine's performance and/or the accelerated wear of the engine's components.

Before each consecutive interval is performed, all of the maintenance requirements from the previous interval must be performed.

When Required

Batteries - Replace
Bearing (Ball) - Lubricate
Engine Air Cleaner Element - Replace
Engine Oil Filter - Change
Fumes Disposal Filter Element - Replace
Generator - Dry
Generator Set - Test
Insulation - Test
Makeup Oil Tank - Fill
Methane Gas Detector
Overhaul Considerations
Rotating Rectifier - Test
Space Heater - Check
Valve Stem Projection - Measure/Record
Varistor - Test
Winding - Test

Daily

Bearing Temperature - Measure/Record
Control Panel - Inspect
Cooling System Coolant Level - Check
Electrical Connections - Check
Electrohydraulic System - Inspect
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check
Fan Drive Bearing - Lubricate
Fan Motor - Lubricate
Fuel System Fuel Filter Differential Pressure - Check
Fumes Disposal Filter Differential Pressure - Check
Generator - Inspect
Generator Load - Check
Jacket Water Heater - Check
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check
Walk-Around Inspection

Every Week

Automatic Start/Stop - Inspect
Battery Charger - Check
Power Factor - Check

Initial 250 Service Hours

Crankcase Blowby - Measure/Record
Cylinder Pressure - Measure/Record
Engine Oil Sample - Obtain
Valve Stem Projection - Measure/Record

Every 250 Service Hours

Battery Electrolyte Level - Check

Every 500 Service Hours

Fumes Disposal Filter - Drain

Initial 1000 Service Hours

Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Speed/Timing Sensor - Clean/Inspect
Valve Stem Projection - Measure/Record

Every 1000 Service Hours

Aftercooler Condensation - Drain
Alternator - Inspect
Belts - Inspect/Adjust/Replace
Crankcase Pressure - Measure
Crankshaft Vibration Damper - Inspect
Engine Crankcase Breather - Clean
Engine Oil - Change
Engine Oil Filter - Change
Engine Oil Sample - Obtain
Engine Valve Lash and Bridge - Adjust
Exhaust Piping - Inspect
Hoses and Clamps - Inspect/Replace
Ignition System Timing - Check/Adjust
Inlet Air System - Inspect
Oxygen Sensor - Calibrate
Radiator - Clean

Every 2000 Service Hours

Bearing (Ball) - Lubricate
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Speed/Timing Sensor - Clean/Inspect
Generator Set Vibration - Inspect
Stator Lead - Check

Every Year

Engine Performance - Test
Fumes Disposal Filter Element - Replace
Radiator - Clean

Every 3000 Service Hours

Ignition System Spark Plugs - Inspect/Replace

Every 4000 Service Hours

Crankcase Blowby - Measure/Record
Cylinder Pressure - Measure/Record
Electrohydraulic System Oil - Change
Electrohydraulic System Oil Filter - Change
Engine Mounts - Check
Engine Protective Devices - Check
Exhaust Bypass - Inspect
Fuel Metering Valve - Check
Starting Motor - Inspect
Water Pump - Inspect

Every 8000 Service Hours

Cooling System Coolant Analysis (Level II) - Obtain
Rotating Rectifier - Check
Turbocharger - Inspect
Water Temperature Regulator - Replace

Between 10 000 and 20 000 Service Hours

Bearing - Inspect
Overhaul (Top End)

Every 24 000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change

Between 30 000 and 60 000 Service Hours

Bearing - Inspect
Overhaul (In-Frame)

Between 50 000 and 100 000 Service Hours

Bearing - Inspect
Overhaul (Major)

Caterpillar Information System:

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