Installation Instructions for the 9W-1490, 9W-1491, 9W-1494, 9W-1495 Service Meter Kits {7478} Caterpillar

Backhoe Loader:

416 Series II (S/N: 5PC10762-UP)

416 (S/N: 5PC1-10761)

416B (S/N: 8SG1-UP; 8ZK1-UP)

426 Series II (S/N: 7BC3477-UP)

426 (S/N: 7BC1-3476)

426B (S/N: 5YJ1-UP; 6KL1-UP)

428B (S/N: 7EJ1-UP)

428 Series II (S/N: 6TC6564-UP)

428 (S/N: 6TC1-6563)

436B (S/N: 6MJ1-UP; 7FL1-UP)

436 Series II (S/N: 5KF806-UP)

436 (S/N: 5KF1-805)

438B (S/N: 3KK1-UP)

438 Series II (S/N: 3DJ828-UP)

438 (S/N: 3DJ1-827)

446 (S/N: 6XF1-UP)

Engine:

3114 (S/N: 6AF1-UP)

3116 (S/N: 2SG1-UP)

3126 (S/N: CKK1-UP; 3TR1-UP)

3126B (S/N: BEJ1-UP)

3176B (S/N: 9WK1-UP)

3176C (S/N: 2AW1-UP)

3196 (S/N: 2XR1-UP; 1DW1-UP)

3204 (S/N: 2TB1-UP; 7EB1-UP)

3208 (S/N: 01Z1-UP; 03Z1-UP; 75V1-UP; 90N1-UP)

3304 (S/N: 02B4226-UP; 05B1009-UP; 10E1-UP; 13E1-UP; 83Z1-UP)

3304B (S/N: 1NS1-UP; 1PS1-UP)

3306 (S/N: 23C1-UP; 64Z1-UP; 66D8891-UP; 67D1-UP; 70R8891-UP; 84Z1-UP; 85Z1-UP)

3306B (S/N: 1RS1-UP; 2AJ1-UP; 5GZ1-UP; 9DS1-UP; 9NR1-UP; 63Z1-UP)

3306C (S/N: 7RJ1-UP; 9TL1-UP)

3406 (S/N: 90U1-UP)

3406B (S/N: 2EK1-UP; 5YG1-UP; 6TB1-UP; 7FB1-UP; 8TC1-UP)

3406C (S/N: 1LS1-UP; 2WB11476-UP; 3ER1-UP; 3ZJ16182-UP; 4CK846-UP; 4JK99-UP; 4MG7800-UP; 4RG1502-UP; 4TB3482-UP; 4ZR1-UP; 5KJ7800-UP; 8FS1-UP)

3406E (S/N: 6BR1-UP)

3408 (S/N: 67U1-11134)

3408B (S/N: 1LG1-UP; 2BG1-UP; 9TD1-UP)

3408C (S/N: 1TS1-UP; 9ER1-UP; 67U16071-UP; 78Z4867-UP; 99U7599-UP)

3408E (S/N: 7PR1-UP)

3412 (S/N: 2WJ1-UP; 7BL1-UP; 9XF1-UP)

3412C (S/N: BAK1-UP; 3JK146-UP; 8AR1-UP; 9BR1-UP; 38S16484-UP; 60M5161-UP; 81Z14501-UP)

3412E (S/N: BDT1-UP; BFT1-UP; 4CR1-UP; 9KS1-UP; 9PW1-UP)

3456 (S/N: 3LW1-UP)

3508 (S/N: 1ZF1-UP; 23Z1-UP; 68Z1-UP; 69Z1-UP; 70Z1-UP; 95Y1-UP; 96Y1-UP; 97Y1-UP)

3512 (S/N: 1LM1-UP; 2WK1-UP; 3YF1-UP; 24Z1-UP; 49Y1-UP; 50Y1-UP; 51Y1-UP; 65Z1-UP; 66Z1-UP; 67Z1-UP)

3512B (S/N: 2AF1-UP)

3516 (S/N: 4XF1-UP; 9KF1-UP; 5SJ1-UP; 25Z1-UP; 27Z1-UP; 29Z1-UP; 71Z1-UP; 72Z1-UP; 73Z1-UP)

3606 (S/N: 8RB1-UP)

3608 (S/N: 6MC1-UP)

3612 (S/N: 9FR1-UP; 9RC1-UP)

3616 (S/N: RMN1-UP; 1FN1-UP; 1PD1-UP)

3618 (S/N: 2MW1-UP)

C-10 (S/N: BCX1-UP)

C-12 (S/N: BDL1-UP)

C-15 (S/N: BEM1-UP)

C-16 (S/N: BFM1-UP)

C-9 (S/N: CLJ1-UP)

C18 (S/N: CKH1-UP)

C30 (S/N: CLX1-UP)

D330C (S/N: 02B1-4225)

D333C (S/N: 66D1-8890)

D379A (S/N: 68B1-1615)

D379B (S/N: 34Z1-UP; 69B824-UP)

D398A (S/N: 66B1-2048)

D398B (S/N: 35Z1-UP; 67B920-UP)

D399 (S/N: 35B1-UP; 36Z1-UP; 91B1-UP)

G3304 (S/N: 37Y1-UP)

G3306 (S/N: 07Y1-UP)

G3406 (S/N: 1RK1-UP; 4FD1-UP)

G3408 (S/N: 6NB1-UP; 6RJ1-UP)

G3408C (S/N: 6FW1-UP; BAZ1-UP)

G3412 (S/N: 3NK1-UP; 7DB1-UP)

G3412C (S/N: 6ZM1-UP; 8LW1-UP; 9RR1-UP)

G3508 (S/N: 2TJ1-UP; 4WD1-UP; 9TG1-UP)

G3512 (S/N: 5JD1-UP; 6JW1-UP; 7NJ1-UP)

G3516 (S/N: 4EK1-UP; 8LD1-UP; 8PW1-UP)

G3524 (S/N: 7SZ1-UP)

G3532 (S/N: 8BZ1-UP)

G379 (S/N: 72B1-UP)

G398 (S/N: 73B1-UP)

G399 (S/N: 49C1-UP)

Excavator:

307B (S/N: AFB1-UP; 5CW1-UP; 6KZ1-UP; 7DZ1-UP)

307C (S/N: BNE1-UP; BCM1-UP)

311B (S/N: 2LS1-UP; 8GR1-UP)

311C (S/N: CKE1-UP)

312B (S/N: 2KW1-UP; 2NS1-UP; 3FS1-UP; 6SW1-UP; 8JR1-UP; 9FS1-UP; 9GR1-UP; 9NW1-UP)

312C (S/N: BNN1-UP; CBA1-UP; CBT1-UP; FDS1-UP)

314C (S/N: KJA1-UP; PCA1-UP)

315B (S/N: 1SW1-UP; 3AW1-UP; 5SW1-UP; 7RZ1-UP)

315C (S/N: ANF1-UP; CFB1-UP; CFT1-UP; CJC1-UP)

317B (S/N: 6DZ1-UP; 9WW1-UP)

318B (S/N: ADC1-UP; AEJ1-UP; 3LR1-UP; 7KZ1-UP)

318C (S/N: BTG1-UP; DAH1-UP; FAA1-UP; GPA1-UP; MDY1-UP)

320B (S/N: 1CS1-UP; 1XS1-UP; 2AS1-UP; 2WZ1-UP; 3MR1-UP; 3YZ1-UP; 4FS1-UP; 4MR1-UP; 4NR1-UP; 4XW1-UP; 5BR1-UP; 5CS1-UP; 5GW1-UP; 5MS1-UP; 6CR1-UP; 6LS1-UP; 6LW1-UP; 7JR1-UP; 7ZZ1-UP; 8GZ1-UP; 9JS1-UP; 9WS1-UP)

320C (S/N: AKH1-UP; ALF1-UP; ALX1-UP; AMC1-UP; ANB1-UP; APA1-UP; BBL1-UP; BCB1-UP; BCN1-UP; BDB1-UP; BDE1-UP; BEA1-UP; BGB1-UP; BKK1-UP; BPR1-UP; BRX1-UP; CLM1-UP; CLZ1-UP; GLA1-UP; HBC1-UP; JPL1-UP; JTG1-UP; MAB1-UP; PAB1-UP; SBN1-UP; RAW1-UP)

322B (S/N: 1AS1-UP; 1YS1-UP; 1ZS1-UP; 2ES1-UP; 3NR1-UP; 5CR1-UP; 8MR1-UP; 8NR1-UP)

322C (S/N: BFK1-UP; BGR1-UP; BKJ1-UP; BKM1-UP; BLP1-UP; BPH1-UP; CAM1-UP; CBY1-UP; EMR1-UP; HEK1-UP; LAR1-UP; MAR1-UP; SLX1-UP; C3R1-UP)

325B (S/N: 1GS1-UP; 2JR1-UP; 4DS1-UP; 5BS1-UP; 6DN1-UP; 7EN1-UP; 8FN1-UP; 8GM1-UP; 8PR1-UP; 8RR1-UP)

325C (S/N: AMH1-UP; BFE1-UP; BKW1-UP; BMM1-UP; BTD1-UP; CRB1-UP; CSJ1-UP; JLC1-UP; JLD1-UP; G1L1-UP; M2K1-UP; S2C1-UP; S3M1-UP; Y4P1-UP)

330B (S/N: 1JS1-UP; 2RR1-UP; 3YR1-UP; 4RS1-UP; 5EZ1-UP; 5LR1-UP; 5LS1-UP; 6DR1-UP; 8SR1-UP; 8TR1-UP; 9HN1-UP)

330C (S/N: CAP1-UP; CGZ1-UP; CYA1-UP; DKY1-UP; GKX1-UP; JAB1-UP; MCA1-UP; JCD1-UP; JNK1-UP; KDD1-UP; B1K1-UP; B2L1-UP; B4N1-UP; D3C1-UP)

345B Series II (S/N: AGS1-UP; AKJ1-UP; AKX1-UP; ALB1-UP; APB1-UP; CCC1-UP; CDJ1-UP; DCW1-UP; DET1-UP)

345B (S/N: BFG1-UP; CFM1-UP; 2NW1-UP; 2SW1-UP; 4SS1-UP; 5WS1-UP; 6XS1-UP; 7KS1-UP; 9GS1-UP)

365B Series II (S/N: DER1-UP; JMB1-UP)

365B (S/N: AGD1-UP; CTY1-UP; 9PZ1-UP)

365BL (S/N: 9TZ1-UP)

385B (S/N: ANS1-UP; BLY1-UP; CLS1-UP; FDL1-UP)

M313C (S/N: BDR1-UP)

M315C (S/N: BDM1-UP)

M316C (S/N: BDX1-UP)

M318C (S/N: BCZ1-UP; BEB1-UP)

M322C (S/N: BDK1-UP; BDY1-UP)

M325B (S/N: BGN1-UP)

W330B (S/N: AME1-UP)

W345B Series II (S/N: ANJ1-UP; CDY1-UP)

Integrated Toolcarrier:

IT18 (S/N: 9NB1-UP)

IT18B (S/N: 1DF1-UP; 2NJ1-UP)

IT18F (S/N: 5EJ1-UP; 6ZF1-UP)

IT28 (S/N: 2KC1-UP)

IT28B (S/N: 1HF1-UP; 1JK1-UP; 5SD1-UP)

IT28F (S/N: 1JL1-UP; 3CL1-UP)

Pipelayer:

561C (S/N: 92J1-UP)

578 (S/N: 8HB1-UP)

589 (S/N: 31Z1-UP)

Track-Type Loader:

953B (S/N: 5MK1-UP)

963B (S/N: 9BL1-UP)

973 (S/N: 86G1-UP)

Track-Type Skidder:

D4 TSKH Series III (S/N: 7PK1-UP)

D5 TSKH Series II (S/N: 7EG1-UP)

Track-Type Tractor:

D3B (S/N: 2PC1-UP)

D3C Series III (S/N: 6SL1-UP; 7XL1-UP)

D4C Series III (S/N: 6YL1-UP; 7SL1-UP)

D4H Series II (S/N: 2AC1-UP; 8PB1-UP)

D5 (S/N: 98J1-UP)

D5B (S/N: 26X1-UP)

D5C Series III (S/N: 6ZL1-UP; 9DL1-UP)

D5H Series II (S/N: 1DD4087-UP; 8RJ1-UP; 9HC4063-UP)

D5H (S/N: 1DD1-4086; 3MD1-UP; 7NC1-UP)

D5M (S/N: 3DR1-UP; 4BR1-UP; 4JS1-UP; 5FS1-UP)

D6D (S/N: 05X1-UP)

D6H Series II (S/N: 1KD1-UP; 2KD1-UP; 3ED1-UP; 3YG4090-UP; 3ZF4003-UP; 4RC4029-UP; 8FC4092-UP)

D6H (S/N: 3YG1-4089; 7PC1-UP; 8KB1-UP; 8YC1-UP)

D6M (S/N: 2RN1-UP; 2YS1-UP; 4GS1-UP; 5WR1-UP; 9ZM1-UP)

D7H Series II (S/N: 2SB4101-UP; 5WB4092-UP; 80Z4006-UP)

D7H (S/N: 2SB1-4100; 77Z1-UP)

D7G (S/N: 91V1-UP)

D8L (S/N: 4FB1-UP; 7YB1-UP; 53Y1-UP)

D8N (S/N: 1XJ1-UP; 9TC1-UP)

D9L (S/N: 14Y1-UP)

D9N (S/N: 1JD1-UP; 6XJ1-UP)

D10 (S/N: 76X1-UP; 84W1-UP)

D10N (S/N: 2YD1-UP; 3SK1-UP)

D11N (S/N: 4HK1-UP; 74Z1-UP)

Wheel Loader:

916 (S/N: 2XB1-UP; 5KC1-UP; 9WB1-UP)

918F (S/N: 2CK1-UP; 3TJ1-UP; 5DL1-UP)

926 (S/N: 4NB1-2075; 7TC1-UP)

926E (S/N: 4NB1-UP,2076-UP; 8NB1-UP; 33Z3091-UP; 45Z3057-UP; 94Z2209-UP)

928F (S/N: 2XL1-UP; 8AK1-UP)

936F (S/N: 4TK1-UP; 8AJ1-UP; 9MK1-UP)

950B (S/N: 22Z1-3188; 31R1-UP)

950E (S/N: 22Z3189-UP)

950F Series II (S/N: 4DJ2075-UP; 5SK1-UP; 8TK1-UP)

950F (S/N: 4DJ1-2074; 6YG1-UP; 7ZF1-UP)

966D (S/N: 94X1-6488)

966E (S/N: 94X6489-UP)

966F Series II (S/N: 1SL1-UP; 9YJ1-UP)

966F (S/N: 3XJ1-UP; 4YG1-UP)

980C (S/N: 2EB1-UP; 2XD1-UP; 13B1-UP; 63X1-UP)

980F (S/N: 3HK1-UP; 8CJ1-UP)

988B (S/N: 50W1-UP)

988F (S/N: 8YG1-UP)

990 (S/N: 7HK1-UP)

992C (S/N: 49Z1-UP)

992D (S/N: 7MJ1-UP)

994 (S/N: 9YF1-UP)

G916 (S/N: 5GD1-UP)

G926 (S/N: 1SD1-UP)

G936 (S/N: 3HD1-UP; 4ND1-UP)

Wheel Skidder:

508 (S/N: 2HD1-UP; 9NC1-UP)

Engine:

3304 (S/N: 04B1-4554,4555-UP; 05B1-1008; 70R1-8890; 4TB1-3481; 4MG1-7799; 3ZJ1-16180; 5KJ1-7799; 4CK1-845; 4JK1-98; 2WB1-11475; 4RG1-1501; 67U11135-16070; 99U1-4588,4589-7598; 78Z1-1143,1144-4866; 8RG1-107,108-UP; 3JK1-145; 60M1-5160; 38S1-16483; 81Z1-14500; 68B1616-UP; 69B1-823; 66B2049-UP; 67B1-919; 8RC1-4076,4077-UP; 9HC1-4062; 4RC1-4028; 6FC1-4023,4024-UP; 8FC1-4091; 3ZF1-4002; 4AB1-4084,4085-UP; 5WB1-4091; 80Z1-4005; 94Z1-2208; 4SB1-1622,1623-UP; 33Z1-3090; 45Z1-3056; 63R1-6053,6054-UP; 65R1-3087,3088-UP; 99Y1-5314,5315-UP; 8BG1-2047,2048-UP; 5XJ1-UP)

Generator Set:

3412C GEN SET (S/N: BAX1-UP)

Marine Engine:

3176C MARINE (S/N: 6BW1-UP)

3406C MARINE (S/N: 1SS1-UP)

3406E MARINE (S/N: 9WR1-UP)

Introduction

Changes were made to 9W-1490 9W-1491 9W-1494 9W-1495 Service Meter Kits .

The new 285-9075 Service Meter Group and the new 302-5812 Service Meter Group have a longer service life than the former Service Meter Groups. The longer service life of the new Service Meter Group is due to the following improvements:

• Better sealing characteristics are provided. Better sealing translates to a reduction in damage from water.

• Since the new Service Meter Groups are electronic, fewer mechanical parts are required.

The new Service Meter Kits include all of the hardware that is needed to install the new 285-9075 302-5812 Service Meter Group .

Refer to Table 2 through Table 5.

Procedure

1. Remove the old Service Meter Group from the machine.

2. Take note of the color and the number on the ground and signal wires. Disconnect the signal wire and the ground wire from the old Service Meter Group.

3. The machine model will determine the type of connection terminals. The original connection terminals to the old Service Meter Group will be one of the following:
   • Separate spade terminals

   • 7N-9738 Receptacle Housing

   • 7Y-3952 Plug Connector

4. If separate spade terminals are present, proceed to Step 4.a. If 7N-9738 Receptacle Housing is present, proceed to Step 4.b. If a 7Y-3952 Plug connector is present, proceed to Step 4.c.
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   Illustration 1	g01481384
   285-9075302-5812 Service Meter Group - Back View (1) B+ (2) - (3) S

   1. Connect the Signal wire that was removed from the old Service Meter Group to the Terminal (S) on the new Service Meter Group. Connect the negative wire that was removed from the old Service Meter Group to the Terminal (-) (ground) of the new Service Meter Group. Refer to Illustration 1.
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   Illustration 2	g01482173
   285-9075 Service Meter Group - Front view

   Note: The 302-5812 Service Meter Group is similar to the 285-9075 Service Meter Group with an additional chrome bezel.

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   Illustration 3	g01482247
   9W-1411 Wire As

   2. Connect a 9W-1411 Wire to the 7N-9738 Receptacle Housing as follows:

      Note: Make a note of the color and the number of the Ground (-) wire and Signal wire before you disconnect the old Service Meter Group .

      • Connect the wire that went to the positive terminal of the old Service Meter Group to Terminal "S" (Signal) on the new Service Meter Group. Refer to Illustration 1.

      • Connect the wire that went to the negative terminal of the old Service Meter Group to Terminal "-" (Ground) on the new Service Meter Group. Refer to Illustration 1.

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   Illustration 4	g01482286
   200-5722 Wire As

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   Illustration 5	g01482353
   7Y-3952 Plug Connector

   3. Connect a 200-5722 Wire As to the 7Y-3952 Plug Connector as follows:
      • Connect the red wire (male terminal) from the 200-5722 Wire As to the bottom of the 7Y-3952 Plug Connector . Refer to Illustration 4 and Illustration 5.

      • Connect the black wire (male terminal) from the 200-5722 Wire As to the top of the 7Y-3952 Plug Connector . Refer to Illustration 4 and Illustration 5.

      • Connect the red wire (female end) from the 200-5722 Wire As to Terminal "S" (Signal) of the new Service Meter Group. Refer to Illustration 1 and Illustration 4.

      • Connect the black wire (female end) from the 200-5722 Wire As to Terminal "-" (ground) of the new Service Meter Group. Refer to Illustration 1 and Illustration 4.

5. The unswitched Battery (+) connection is necessary for viewing while the machine is shut down. When the key is in the Off position, this connection is needed in order to view the service meter display. This connection is not necessary for the service meter to properly maintain service hours.

   1. Connect the 200-5719 Wire (provided in the Service Meter Kit ) to the Terminal (+) of the new Service Meter Group. Refer to Illustration 1.

   2. Locate a Battery (+) source which is fused and unswitched. An example on the machine, of an unswitched Battery + source would be the power to the key switch.

   3. Route the 200-5719 Wire to the fused, unswitched Battery (+) source. Connect the 200-5719 Wire to the Battery (+) source.

      Note: In order to avoid damage to the wire, do not route this wire in an area that may pinch the wire and/or damage the wire.

   4. Use 8L-8413 Cable Straps (provided in the Service Meter Kit ) to secure the 200-5719 Wire

6. Install the new Service Meter Group in the same location as the old Service Meter Group .

7. Check the machine for proper operation.

8. Apply the 114-2505 Service Meter Film to a convenient location and record total hours for the machine.