Usage:
start by:
a) remove radiator and guard
1. Remove the oil from the engine. Disconnect cables from the battery.
2. Disconnect fuel line (1) from the fuel filter base.
3. Disconnect governor control linkage (6) from the lever on the governor. Let the linkage be along the engine.
4. Disconnect power cable (2) and ground cable (7) from the starting motor.
NOTE: Put a mark on all wires before they are removed for installation purposes.
5. Disconnect the wiring harness by:
a) Disconnect two wires (4) from the solenoid.
b) Disconnect double wire (5) from the alternator.
c) Disconnect wire (3) from the pressure switch.
6. Disconnect wires (8) and (9) from connectors in the rear of the engine.
7. Disconnect the two brackets that hold water temperature sensor (10) to the engine and disconnect the water temperature sensor.
8. Remove eight bolts (11) and disconnect torque converter flange (13) from flexible joints (12).
9. Fasten a hoist to the engine. Remove two bolts (14) and washers from the front support. Remove the bolts and washers that hold the engine in position in the rear.
10. Remove the engine from the chassis. Weight of the engine is 1850 lb. (839 kg).
Install Engine
1. Fasten a hoist and a chain to the front and rear lifting eyes.
2. Put the engine in position in the chassis. Make an alignment with the engine and transmission. See FLEXIBLE DRIVE COUPLING in TESTING AND ADJUSTING. This information is in the POWER TRAIN SECTION.
3. When the alignment is correct install flexible joints (1) to the torque converter flange and the engine output flange. Tighten the retaining bolts to a torque of 80 ± 5 lb.ft. (110 ± 7 N·m).
4. When the engine to transmission alignment is correct tighten the engine mounting bolts as follows:
a) Front mounting bolts: 460 ± 50 lb.ft. (624 ± 70 N·m).
b) Rear mounting bolts: 225 ± 30 lb.ft. (300 ± 40 N·m).
5. Connect power cable (3) and ground cable (5) to the starting motor.
6. Connect fuel line (2) to the fuel filter base.
7. Connect harness (4) by connection of wires to the correct terminals where marks of identification were made.
8. Connect governor control linkage (6) to the lever as shown with a pin and cotter pin.
9. Connect wires (7) and (8) to connectors at the rear of the engine.
10. Put water temperature sensor (9) in position on the engine and install it. Connect two clips (10) to the engine to hold the water temperature sensor in place.
11. Connect the battery cables to the battery. Fill the engine with oil to the correct level. See LUBRICATION AND MAINTENANCE GUIDE.
end by:
a) install radiator and guard