3024C Engine for Caterpillar Built Machines Caterpillar


Pistons and Connecting Rods - Disassemble

Usage:

216 4NZ

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-1857     Retaining Ring Pliers     1    
B     1U-6683     Ring Expander     1    
C     1P-0510     Driver Group     1    

Start By:

  1. Remove the pistons and connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting Rods - Remove".


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g00835996

  1. Use Tooling (A) to remove retaining rings (4) from piston (2) .

  1. Remove piston pin (3) and connecting rod (1) from piston (2) .

    Note: Check the condition of the following parts: retaining rings (4), piston pin (3) and piston (2). If these items are worn or damaged, use new parts for replacement.




    Illustration 2g00836010

  1. Use Tooling (B) to remove the following items from piston (2) : top piston ring (5), intermediate piston ring (6) and oil control piston ring (7) .

    Note: Check the condition of the piston rings. If the piston rings are worn or damaged, use new parts for replacement.




    Illustration 3g01038026



    Illustration 4g01047985

  1. Use Tooling (C) and a suitable press to remove piston pin bushing (8) from connecting rod (1) .

    Note: Check the condition of the following items: piston pin bushing (8) and connecting rod (1) .

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